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Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-10 by db0451@...

Hello all,

Looking for advice from FZ-10M (-20M, HS-1/E) owners, or the FZ-1 as that might also be applicable.

I bought an FZ-10M that needs repair: specifically, it does not start, only showing a screen light and (sometimes) 2 red LEDs.

I have little in the way of diagnostic equipment but am happy to try if I get plausible suggestions. The service manual for the FZ-1 only describes the diagnostic program IF it loads in the first place, but I don't even seem to get that far!

I doubt it's just the (infamous) LCD screen, but to check, how would I go about testing buttons or sound, without being able to see what the screen says? Anything simple that will produce a sound or change some LEDs if the whole thing isn't busted is what I need.

Otherwise, hopefully someone knows the described pattern of failure, and can suggest what needs replaced, tested, etc.

Thanks in advance. I really hope I can get this fixed and get those filters blasting!

DB

Re: Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-10 by Chris Poacher

Hiya,


First thing to try, hold down the display button and then tap the [+] button.


It's possible the screen contrast may have been set to minimum, hence just showing the backlight.






however if you do decide it's knackered and unrepairable as a whole sample, I'd be happy to buy the LCD
screen from my as I have a VZ-1 that has a dead screen, not the backlight, the screen itself is damaged.




Cheers,
Chris Poacher
chrispoacher@....uk
 
Please feel free to check out my music at:-


www.mixcloud.com/chrispoacher
http://soundcloud.com/chrispoacher/sets

Re: Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-11 by Daniel Boles

Hey Chris,

Thanks for the suggestion. That didn't change anything, sadly.

Someone else also pointed towards possible failed floppy drive controller - but that assumes the FZ always tries to check the FD when booting (as the OS itself is on ROM).

Then they suggested the ROMs themselves might be corrupted! Now I know these are EPROM-looking things, but the horror is they are soldered directly in (not socketed) and there are no images of the firmware floating around that I know of anyway (only the FZ-1).

The only other thing is that the big capacitor on the PSU has some odd looking gunk at the bottom on the board - maybe just epoxy or similar, but _maybe_ an issue. Perhaps it has hosed one of the v-reg outputs or something - if anyone knows where to check for particular voltages. Also a photo of someone else's FZ-10M/-20M power boards would be useful to check how that cap should look.

I'll keep in mind your comment about the screen. This one /probably/ works on its own? I have an HS-2/E that in theory I could swap the screens to test, but I'd prefer not to have another rack unit open right now!

Cheers,
Dan

Re: Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-13 by narfman96@...

The SWB10 bridge rectifier converts AC voltage into DC. Check for AC on the ~ terminals and DC on the +/- terminals. Usually these short when they fail passing AC through to the output. Occasionally they will fail open but not often. It's probably the fuse that failed. Make sure you use the exact replacement so nothing gets damaged.


Also check resistance across the +/- side of the rectifier with power removed. This will show if anything is shorted by swapping the polarity of the leads. There may be something shorted downstream from the power section. Unplug the power supply outputs if there is a connector. Then you can tell if it's the supply or the load causing the problem.


Sorry I didn't post on the Vintage Synth site. I don't have an account. Suppose I could create one if necessary....


Fran - Moderator

Re: Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-13 by db0451@...

Fran,

Voltage across the +12 V capacitor is the same as at the FDD: -0.15 V instead of what it should be… Where do I look next? Haha. Power supplies almost completely baffle me, although I’m very keen to learn.

With power off, and my voltmeter in resistance mode at the "20 k" setting, the reading across + and - of the rectifier is about 0.69 regardless of the polarity that I apply the probes.

Back to the schematic... Any other quick things to check would be superb, if they can narrow down the problem. Getting a new fuse is a good idea in any case, but I'm not sure I can reach the shops in time today...

Thanks again
Dan

Re: Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-13 by db0451@...

quoting my subsquent posts from elsewhere:

[…]

Yeah, checking voltages so far, I still have only one thing missing:
http://i.imgur.com/NRkYXXC.pngBut I doubt that FD +12 V can be holding up the rest of the system; I managed to get the FDD to make disgruntled noises by feeding it power hijacked from a PC, and the FZ didn’t care either way.

Nonetheless, I’d like to ‘walk back’ from that cap (with the voltmeter) to determine whether anything more serious/early than an electrolytic is broken here. Does this sound plausible, and if so, would you be able to suggest what/how to probe? Thanks.

Also, very good point about the RES line [CPU/system reset, active low]; I’ll check that next. It does seem to trace back to the S1WBA10 rectifier that also sources the failed +12 V… :-O

[…]

intriguing: CPU RES line seems to hover around 0.12 V, whereas being active low, I assume it is meant to bounce up to +5 V a few seconds after power-on.

Next thing is to test the hell out of that S1W rectifier – because both the missing +12 V FD power and /RES signals eventually trace back to there. For someone who, as is obvious, is very new to these sorts of diagnostics and circuits… how would I go about testing a rectifier? Datasheet first, of course… off to Google I go.

[…]

Basically, what sort of DC should I expect to find if the rectifier is working properly? Testing with power on will have to wait till I get someone to operate the button for me, as its location is too close to some huge caps and whatnot for my liking, to do it on my own.

Thanks again. Think this might be getting somewhere...!

Re: Casio FZ-10M fails to boot: only screen light + sometimes 2 red LEDs. How to fix? Thanks!

2014-12-13 by db0451@...

I might have traced the lack of +12 V to the voltage regulator in that line. I say “might” because I sometimes got readings from it on my voltmeter, sometimes not at all. This might have been purely because it is so flipping hard to reach with the probes. It must finally have shorted as I saw a nice big white spark between its legs (ooh-er, missus), and then it was gone. That short seems to have cascaded backwards (is that even possible?) because now I have a blown fuse F4, which serves the aforementioned rectifier S1WBA10. So, now I have no +12 V or /RES! However, I seem to recall /RES was back to running properly at +5 V some time before the fuse blew… I don’t know; it’s all blurring together.

As you can see, I need to stop this for a while and have a sleep. On the plus side, I didn’t die. I guess? That’s probably a good thing.

/RES is/was presumably the real issue here; credit to acreil at GS for noticing that as it might have taken me ages to realise. So, the next steps are to replace that fuse, hang some wires off that vreg to test it safely… and learn the dark art of transistors, I suppose.

I replaced several electrolytic capacitors while I was at it, which might improve my odds once the fuse is repaired, but me tell you: the PSU was not made for easy servicing, as without cutting some of the main wires, you can only balance it on its side (via the heatsink) and sort of poke at it horizontally with the soldering iron. The same applies to the main board, by the way, which just has to chill on its side at the back of the chassis.

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