To follow up on keeping a printer clog free: I live in Colorado which as you might be able to tell from the fires, is in a multi-year drought with low humidity and high temperatures. We have had perhaps less than 6 inches(?) of rain this year. I've had problems with two 1160's before with the old piezo inks and MIS inks, and when I bought an 1280 in January I decided to monitor closely environment and performance of printer. While I have had few banding issues, I have had more than my share of clogs. I decided to experiment with frequency of use and humidity/temperature. The following must be labeled "subjective" as I did not keep an extensive printer diary, writing down how the printer responded under what environment twice a day for seven months. It is from "impression". To "use" the printer, I would turn it on and run a MIS 6 color purge print in draft mode on plain paper, which takes about 30 seconds and uses not much ink, probably much less than a cleaning cycle. I follow the print with a nozzle check and up to two cleaning cycles before I put a solution of 40% ethanol to distilled water on parking pad. In January the humidity ranges from just under 20% to 35 %RH. I added an humidifier to the room and adjusted it with two seperate gauges, one near printer and one monitoring humidity and temp across the room. In June the humidity rises from about 35%RH to as much as 60%RH (for short periods when we got a few drops of rain or with a sudden formation of clouds over the mountains). When needed I turned the humidifier on for a few hours to a day which usually restored the level back up above 40%RH. I used VM inks in self-filled vacuum carts until July, when I switched to a CFS. I discovered I had to do far fewer cleaning cycles to get a clear nozzle check when I did the following: 1) Kept humidity above 35%RH, 40-45%RH was much better. 2) Printed out the purge pattern in draft mode every 12 hours. 24 hour frequency subjectively seemed to me to waste more ink in cleaning cycles than in printing purge patterns. I would guess that I averaged about 4-5 cleaning cycles per week and never a serious clog (excepting on occasion when I changed carts), and only about 4 applications on the parking pad since January. I only missed the 12 hour "use" two or three times, and I almost always had to do two cleanings to clear printer with the next "use" 24 hours later. 3) There seems to be a (weaker?) secondary effect of temperature on nozzles. With an air conditioner, keeping temperature at 68-72 degrees F subjectively seemed to give a better chance of a good nozzle check. When the temperature was above 77 degrees, it seemed to me more likely to get a partial nozzle check. So far the CFS is working at least as well as the carts did, after I removed 20cc of ink from bottom of cart, each chamber, per MIS instructions on recovering a "foamy" air filled CFS. Well, my ink wasn't really foamy, but it seems to have helped a bit anyway. But then I had trouble with getting the chips recognised and had to remove and re-install the CFS about four times. Most people, on a first install should not have this trouble I am assuming. Jim H.
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Climate/frequency of printing
2002-08-10 by jimhayes361
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