Clogging
2002-08-10 by Martin Wesley
I wanted to post something on the topic of clogging as we seem to have many different experiences and expectations. Most of the concern appears to come from the many serious clogging problems people experience with the original Piezo inks. What this has left in its wake is a lot of skepticism about the new Piezo inks and the mistaken idea that any sign of clogging in a ink/printer combination is unacceptable. This last point is what concerns me the most. The simple fact is that if you use an inkjet printer you will get clogged nozzles. This is completely independent of whether you use genuine Epson ink or a third party ink. It doesn't matter what printer model you have. Epson did not include nozzle check and nozzle cleaning utilities for no reason. They expected that people using their printers and inks would get nozzle clogs. This is indeed the case. The amount of nozzle clogging will vary from printer to printer with the same ink set. Robert Morrison reported recently that his father's 1200 requires daily nozzle checks and cleans with Epson OEM inks. I have had periodic clogging with Epson inks on a couple 1270's. Others may go for months before they hit a clog. All of this is normal. Now if we take these printers that were designed for the Epson inks and we install pigment grayscale inks, it should be obvious that the rate of clogging is likely to go up. In general this seems to be the case. So what is acceptable clogging? Well first unacceptable clogging was my experience with original Piezo where I would come home from work to print and not be able to get a clear nozzle check after 4, 5 or more nozzle cleaning cycles at which point the cure was to let the printer sit over night. I can't tell you how frustrating that is especially if you have limited time available to print. And this does not happen once a year but once a week of more. Worse you come back 24 hours later and it is still clogged. Then it is off onto soaking the parking pad with Windex, paper towel under the print head, green shift, clog from hell, etc. Reports of these kind of problems with the original Piezo inks came in a flood and consumed much of the Piezo list activity. So again what is normal and acceptable clogging? I would say any clogging that can be cleared by running nozzle cleaning cycles and then lets you get back to printing is acceptable. Having said that, there are middle areas where the frequency of normal clogging is so high it becomes very annoying. If every time you start a print session you have to run 5 nozzle checks and 4 cleaning cycles, you may decide that this is just too much hassle and look for another ink or printer, or you may decided that you like the results of this particular ink so much you will put up with this behavior. Even an occasional major clog that causes a delayed printing session or some extraordinary cleaning activity may be acceptable if it only happens once or twice a year. So we have a wide range of experience regarding clogs. What we need to keep in mind, is that if someone posts that ink "X" in printer "Y" caused clogging, what exactly do they mean? Likewise if you want to report a clogging issue please let us know exactly what is happening. Is it a normal clog that cleared up with nozzle cleaning cycles? Was it a clog from hell? How often does it happen? Did you have to delay your printing session as a result? What was the condition of the printer? Was it new, well used or had it been sitting in the attic with no cartridges installed? None of the MIS VM or FS inks has resulted in the scale of clogging problems associated with the original Piezo inks. This is not to say that some people did not have a bad experience with one of these inks, but there has been no flood of posts about clogging. With the PiezoTones initial reports indicate that they do not suffer the unacceptable clogging problems of the original Piezo inks either. There may be some indication that the PT's experience normal clogging more frequently than the MIS inks but we will need to wait and see if that is generally true or not. The clogging behavior of the PT inks seems to be close to the MIS inks and not at all similar to the original Piezo inks. Keep in mind that due to the variation in printers, the effects of different climate conditions, cartridges vs. CIS and other factors there are and will be exceptions to these general statements. Even with the original Piezo inks many people never experienced unacceptable clogging and are still happy with them today. Martin Wesley http://www.borderless-photos.de/guests.html [Non-text portions of this message have been removed]