Coatings -- High Solids Aliphatic Polyurethane search
2002-11-01 by Paul Roark
I have found a U.S. Army Corps of Engineers Engineering and Design manual on line that is an excellent source of information on coatings. Chapter 4 is devoted to "Coating Types and Characteristics." See www.usace.army.mil/inet/usace-docs/eng-manuals/em1110-2-3400/c-4.pdf The two types of coatings that are of most interest to me now are the water-borne acrylics and aliphatic polyurethanes. With respect to the water-borne acrylics the manual notes that they "provide coatings with unexcelled color retention and have excellent exterior weathering and durability properties." (p. 4) On p. 9 the polyurethanes are discussed. These cross-linking co-polymers work due to the affinity of their isocyanate groups for active hydrogens. The isocyanates can be either aromatic (containing the benzene ring) or aliphatic (straight chain or cyclical) hydrocarbons. "Aromatic polyurethanes are prone to darkening and yellowing on exposure to sunlight because of the chromophoric nature of the benzene ring. Because aliphatic polyurethanes, by definition, do not contain the benzene right, they do not yellow or darken and are preferred for exterior use." The aliphatic isocyanates are more expensive, but they "allow the formulation of non-yellowing, light stable, high gloss finish coats. The appearance of polyurethane coatings formulated with aliphatic isocyanates are unsurpassed in this regard by any of the epoxies, acrylics, or other coating materials." I currently favor the polyurethanes because they are tougher and non-porous. The non-cross-linked acrylics are porous and relatively soft/tacky. The Golden technical representative led me to Hydrocote Polyshield, which is currently what I am using. It is a water-borne, single-solution, aliphatic polyurethane that, from what I have read and what the Golden technical person reports from their tests, does not yellow. Long term experience will probably be needed to be sure of this. While Hydrocote appears to be excellent product (one coat on Eclipse kicks the dMax to over 2, doesn't yellow the whites, and provides a satin/pearl finish that is tough enough to clean with a damp paper towel), I am searching for an aliphatic, water-borne polyurethane that has a higher solids content. So far, I have not had any luck. All the higher-solids aliphatic polyurethanes that I've found so far are solvent-based. (If a company doesn't or won't say whether it's polyurethane is aliphatic, assume that it uses the cheaper aromatic [yellowing] isocyanates [read Varathane].) If anyone knows of a high-solids water-borne aliphatic poly, please let me know. Paul http://www.PaulRoark.com