Clogs from hell - maybe sometimes it's the ink? (cross posted)
2002-11-09 by Barry Kelsall
I was partially through a print run on my CIS Gen4 1160 when the K abruptly stopped 1/3 of the way through a print. Nozzle check showed no K whatsoever. In such a situation I pull the cart & suck the ink through using a small syringe that was part of my original MIS CFS package (yes I have both CIS/CFS). This time there was a complete vaccuum in the syringe - no ink was coming through at all! Talk about a clog from hell!! I persevered & held the syringe vaccuum & after about 15-20 seconds the ink came through slowly. I emptied the syringe & repeated until the ink was flowing freely. The CIS K bottle could use more ink so I poured some more in and noticed a small lump pour out in the ink! Inspecting carefully, I definitely saw a few more soft lumps come out as I finished the refill. This was the end of an 8 oz. bottle of Gen4 K that I had purchased in November of 2000. It was two year old ink! The good folks at MediaStreet offered to test the remaining ink in the bottle, but I had emptied it into the CIS. They said they have not heard of this problem before. I am wondering if it is simply that it has never been noticed before. There have been many reports of CIS failures after 18 months of service. Maybe it is not the CIS getting old, but rather it is the ink? Of course it could be that my ink storage environment was not optimal (simply on a shelf). I am going to take the following actions: 1. Label & date all ink inventory as well as all CIS/CFS bottles. 2. Discard all ink inventory after 15 mos. 3. Replace all CIS/CFS ink bottles with fresh ink after 15 mos. 4. Purchase only the amount of ink that can be consumed in one year. 5. Reposition the feed lines (tubing) so that they do not draw from the very bottom of the bottles. Maybe some folks have ideas how to optimally store the ink inventory? Maybe there are ways to prolong the ink life? -Though I certainly don't think it unreasonable for the ink to fail after two years. Perhaps this is a condition limited to pigment ink or pigment/dye hybrid ink? This is simply my experience that I thought would be worthwhile reporting. As always, YMMV. -BK