Baffling 1280 Problem
2003-12-22 by Jeff Moore
I have been printing on an Epson 1280, using the Piezography BW plug- in and PiezoTone inks for over a year now. I have been very pleased with the results I have been getting, and have had hardly any problems at all....until now. I am pretty sure that this is a printer problem and not really a Piezography software or ink problem. The problem I am having is sort of tricky to describe, but I will do my best. I have to start by asking a question: After completion of a print, the print head moves over to the "home" position at the right side of the printer, and then makes a kind of humming noise for about five seconds or so. What is this? Is it some kind of purge cycle or a cleaning cycle? What is happening here? (For clarification, I will refer to this as the "mystery cycle" from this point forward.) The 1280 always does this after completion of a print; it also occurs (mid-print) when printing a large print (13x19). About 2/3 of the way through printing a 13x19, printing will stop, this "mystery cycle" will take place, then printing resumes. Here is the problem. Whenever this "mystery cycle" occurs, immediately afterwards, the black position nozzles are clogged, and I mean badly clogged. How do I know this? After completion of a small print job, say a 5x7 or an 8x10, I do a nozzle check and discover that the black position is badly clogged, even though a nozzle check prior to printing was perfect! And the print is perfect, so the nozzle did not become clogged during printing. It leads me to believe that this "mystery cycle" that occurs after completion of the print job is what is actually clogging the nozzles. Also, when (as described above) this "mystery cycle" occurs about 2/3 of the way through a 13x19 print, the portion of the print which printed before the "mystery cycle" is perfect, but the remainder of the print job after the "mystery cycle" suffers from obvious micro-banding due to the clogged black-position nozzle. This is confirmed by a nozzle check after the print job is completed. I am certain that this "mystery cycle" is causing the clogging. And is not an intermittent problem; the clogging is occurring after every print. The thing that has me puzzled is I can run a cleaning cycle and I always get a perfect nozzle check afterwards. Obviously, this is costing me lots of wasted ink due to way too many nozzle checks and cleaning cycles. And in the case of 13x19 prints, the bottom 1/3 of the print, the portion of the print after the "mystery cycle" is ruined from micro-banding. Until I get this fixed I can't make any more 13x19 prints. Does anyone know what this is? Has anyone else had this problem? And most importantly, how do I fix it? Any help would be greatly appreciated.