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Re: Ferric Chloride etching questions...

2005-09-07 by lcdpublishing

--- In Homebrew_PCBs@yahoogroups.com, "Stefan Trethan" 
<stefan_trethan@g...> wrote:
> On Wed, 07 Sep 2005 15:57:41 +0200, lcdpublishing  
> <lcdpublishing@y...> wrote:
> 
> > 1) I am working with the powder, according to the directions, I 
add
> > the powder to the water - 1 pound / 1/2 gallon.  They caution to 
add
> > it slowly as it could react and bubble up or get very warm.  Any
> > other worries at this point?
> 
> seems about right. watch those stains!!
> if you mix it fresh before your first etch you can use the heat in 
the  
> etchant i guess. Wasn't too dramatic.
> 
> > 2) I will be using a small fish tank pump and bubbler rocks to
> > create a wide spread of bubbles. This will be my first time 
etching
> > with bubbles - I expect that this will speed up the etching 
process?
> 
> yes, similar to mechanic agitation or brushing.
> 
> > 3) I also have a fish tank heater.  I am not sure if I will use 
this
> > or not the first time around.  However, I have read the 
comments " I
> > am using a hacked fish tank heater to warm the solution ".  This
> > creates two questions for me.
> > 3a) How hot do you need to make the solution?
> 
> i remember something a small bit below 50C for ideal speed.
> 
> > 3b) Do you really need to modify the heater to obtain the heat
> > desired or can you use it without modification?
> 
> The fish would die, if there was no safety limit. many heaters can 
be  
> hacked by removing some sort of mechanical stop.
> Please keep in mind ferric chloride is about as conductive as 
liquids get,  
> so take care with the electrics.
> 
> 
> > 4) I suspect if I use any form of metal clip to hang the circuit
> > board in the tank, it will probably corrode away and "waste" the
> > ferric chloride.  So, I am thinking of hanging the circuit boards
> > with wire (insulated), is this a good idea?
> 
> all but titanium will be etched, i think. You can use a plastic 
clamp, a  
> strip of sticky tape, a hole and some cord, .....
> 
> > 5) based on the above descriptions ( and any modifications you 
folks
> > add), how long does etching take using this process?  I don't 
want
> > to over etch, and trying to see though that brown solution isn't
> > very good.  I will of course have to lift out the circuit board 
to
> > check it's progress, but if someone can provide an approximate 
time
> > that would be helpful in that I could detect if something is 
wrong.
> 
> you must lift out the circuit board to check from time to time, it 
is in  
> the minutes range under good conditions up to hours under bad ones.
> 
> good luck, and i hope you bought the stain remover too, for any 
accidents  
> ;-)
> 
> ST


No, no stain remover, but I have plenty of old clothes that would 
probably look better with a few stains :-)

Thanks Stefan, I hope to get some time today to do this but the day 
is fading fast on me.

Chris

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