I think that the method you recall are far most complicated and prone to failure than to apply a real soldermask. As you stated you have to be very precise with the alignment and the squeguee. If you use a real dry-film soldermask you only have to create your soldermask artwork and align it over your bare copper pads. Once you are ok with the alignment you only fix it with scoth tape and that is all. You only then expose, develop, cure, and you can have any pitch that you want, even LQFP or smaller.
Message
Re: Solder mask
2006-02-04 by jcarlosmor