Hi All, Even though this isn't directly a PCB-related topic, I figured it applies enough and the information would be valuable to most of us. I make a lot of wiring harnesses, sometimes with wire of the same color. I've been thinking of various ways to print directly on the wires. The wires I work with are PE/PVC/silicone insulated, 20-24ga. stranded copper wires. Here are a few ideas I've had: *Secure a professional hot stamp/ink jet wire marking machine: very costly and probably overkill. *Devise a small machine based on rubber stamps. Rubber stamps are cheap, but can they print small enough text? *Devise a different small machine based on stencils. Many of us, myself included, use mylar laser-cut stencils for SMT PCB's. I know they can be cut with enough resolution, so why not just make a small jig to hold the wire while a pad wipes ink through the stencil? Not as cheap as the stamps, but not bad... especially if you panelize. *Build a DIY ink-jet printer. Parallax used to sell a serial ink-jet kit for under $100. I'm sure I could scrounge the parts and a surplus controller board from somewhere... but can it print small enough? Any other ideas? Do any of you have experience with this? I've seen the thermal label "wire" printers that print to adhesive labels, but they're too time consuming. If any of these methods work, I'm sure I could automate the process to a degree. My goal is to easily mark bundles of 20-40 wires (each with different labels), about 12' long marked every 3-4". Thanks! -PS
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Wire Labelling/Printing/Marking
2008-05-15 by tgr8883
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