Well, so... I bought a handful of 5mm UV LEDs (40) soldered on a bradboard in groups of 2 LEDs in series because I only had a 7808 voltage regulator at hand, so every lED on each pair gets 4 volts at 30mA. I made a 17cm high enclosure with cardboard, lined with aluminum foil on the inside, I get a fairly even surface of light at the bottom, although a bit more concentrated at the center. I wasn't sure it would work after reading how some people are using powerful UV lights but I gave it a try so I exposed a test PCB for 15 minutes. The film turned a deep purple colour, before it was only getting to dark blue so I took it as a good omen! I hadn't actually ironed the film to the board but so again I wasn't expecting the developing to go well, but I mixed a couple spoons of Sodium Carbonate (you're right, not calcium carbonate... I know that's chalk *slaps forehead*) on about half a liter of water, droped the PCB and just let it seat there while I stirred the water a little. Lo and behold the unexposed film started to disolve and the cooked lines remained in place. Perfect! However I didn't etch the PCB because the traces peeled rather easily. Obviously a little ironing should fix that. Now I'm going to try again with the board I wanted to make and see how does that goes. Thanks a lot for all the help, I'll update how the PCBs come out. -Ale
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Re: Dry film woes, maybe the developer is at fault?
2008-10-12 by pixelcanvas
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