Yahoo Groups archive

Homebrew PCBs

Index last updated: 2026-04-28 23:05 UTC

Message

RE: [Homebrew_PCBs] Electrostatic Toner Transfer

2004-11-10 by Leon Heller

>From: "gettingalongwouldbenice" <gettingalongwouldbenice@...>
>Reply-To: Homebrew_PCBs@yahoogroups.com
>To: Homebrew_PCBs@yahoogroups.com
>Subject: [Homebrew_PCBs] Electrostatic Toner Transfer
>Date: Wed, 10 Nov 2004 11:43:47 -0000
>
>
>
>Electrostatic toner transfer.
>
>I'm disturbed by the lack of specificity on the web, so pardon
>me if I go overboard trying to communicate what I did.
>
>I wasn't getting anywhere with the problem of clay adhesion
>from Staples Picture Paper, so I decided to try another.
>
>I cut a page from Electronic Engineering Times Magazine.
>I stuffed it into an HP Laserjet 4L with HP92274A standard
>toner.  I used the default printer settings.
>
>The paper was too thin, so It got stuck in the printer prior to
>fusing.  I pulled it out and decided that this was a "sign" from
>wherever signs come from.
>
>Here's the stack for electrostatic transfer.
>Insulation layer on the table.
>Piece of aluminum foil for the negative electrode.
>Paper with unfused toner image facing up.
>Layer of copier paper .004" thick around the perimeter of the image.
>Strip of aluminum foil for positive electrode.
>Copper circuit board face down contacting the positive electrode.

The original Xerox flat-bed copiers could be used for making PCBs in a 
similar manner, transferring the toner from the photoreceptor plate to the 
copper. When I worked for Rank-Xerox many years ago, I remember reading a 
document describing the technique. I saw some boards made using the process; 
it was OK for simple prototypes but nowhere near as good as the photographic 
techniques used at the time.

Leon

Attachments

Move to quarantaine

This moves the raw source file on disk only. The archive index is not changed automatically, so you still need to run a manual refresh afterward.