I've posted a pic in <FILES / PULSAR / Robert Hedan> to give a general idea of the quality of the etch I was able to achieve. I'm hopeful that others will also start uploading pics of their results for comparison. Note this pic was taken after extensive brushing with a sponge in FeCL and the traces are not damaged in any way. I was trying in vain to remove all the copper around the PCB, but I gave up once I got the 4 corners cleared. I have no idea yet why the unprotected copper along the border is so difficult to remove. The inner circuits were totally etched and I continued scrubbing the edges for a few minutes; FeCL still all over the inner traces. This gives you an idea on the reliability of the green foil used to protect the toner. That stuff is excellent for people like me that need more time to get things done. I'm deviating a bit from the official Pulsar directions and I am sanding the silkscreen side with 600 grit sandpaper prior to toner transfer. The epoxy is extremely glossy, I am sure a light 'roughing' would help the toner adhere much better; give it something to hold on to. This board is by far the best one I've done yet. I'm already looking forward to the next test on small SMD traces. Robert :) Be sure to visit the group home and check for new Links, Files, and Photos: http://groups.yahoo.com/group/Homebrew_PCBs If Files or Photos are running short of space, post them here: http://groups.yahoo.com/group/Homebrew_PCBs_Archives/ Yahoo! Groups Links
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[Homebrew_PCBs] Pulsar toner tranfer technique
2005-07-25 by Robert Hedan
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