>Hi Mike , welcome to the list. The ferric chloride is well know
>among DIY PCB etching. The air regenerated CuCl2 etching is new
>to me and seems like a nice etchant once understood how it
>behaves. This is why I've been working out ways of producing it
>from copper metal and HCl, both are cheap and easily available
>(two key rules for us hobbyist). It turns out to be very easy to
>prepare your self and quite tolerant to varying operating
>parameters, such as free HCl, and Cu content. Theoretically it
>can etch 2 sq.ft of single sided 1 oz PCB materal per liter of
>solution before needing readjustment with acid and water.
>
>I'm interested in methods of getting a uniform etch across the
>board. I've tried several different vertical bubble etch tanks
>and I'm not happy with etch consistency. Have you tried floating
>the PCB and hit it with bubbles ?
>
>Adam
>
>Mike Putnam wrote:
>> Hello Group,
>> I am a new subscriber to the group and have been following the thread for a
>> few days. I closed down my etching services about two years ago, providing
>> hobbyists and business small runs of single and double sided boards. I never
>> mixed my own chemicals. Always purchased etchant in bulk (Ferric Chloride).
>> The conversation on making your own etchant is very interesting. I wish that
>> I had found a group like this several years ago.
>> Grant's comments about muriatic acid made me recall that when I was in a
>> pinch and the order of etchant had not arrived, I had to come up with a way
>> to extend the life of what I was using. It is a good old trick to run down
>> to the local hardware store and get some muriatic acid to add to the
>> etchant. This would keep you going for awhile so that you did not have to
>> stop the production line and it did not give you undercutting problems as
>> some remedies might.
>>
>> Best regards,
>> Mike Putnam
>>
>> ----- Original Message -----
>> From: "grantfair2001" <grant.fair@...>
>> To: <Homebrew_PCBs@yahoogroups.com>
>> Sent: Monday, April 21, 2003 12:10 AM
>> Subject: [Homebrew_PCBs] Re: Cu + HCl -> CuCl2 : part 3
>>
>>
>>
>>>Hi Adam - my chemist friend (who, incidentally, grew up near Bondi
>>>beach) advised me some time ago to try this recipe. I did not get past
>>>trying some copper in muriatic acide, and, expecting a quick reaction
>>>and getting none, giving up. (He had no idea about the time frame
>>>required, and no suggestions about what to do next). Here is his
>>>recipe, FWIW:
>>>
>>>"Dissolve 67 grams of copper in 100 gms muriatic acid solution (the
>>>38% stuff). You could use an excess of copper to make sure all the HCl
>>>is consumed, but make sure you can remove the residual copper. Add 100
>>>gms muriatic acid and bubble the bejeezus out of it until it turns
>>>green. Add an additional 90 gms of muriatic acid solution and 606 gms
>>>of water and you should have about 900 mils of the recipe mentioned in
>>>the Rex Allers article."
>>>
>>>I think he got the 38% figure for the HCl from the article, since the
>>>muriatic acid available in hardware stores here is 20 Baume, about 30%.
>>>
>>>I don't know if that is helpful or not. He develops plastics for
>>>Dupont, so this is off the beaten track for him.
>>>
>>>Thanks for the idea for pumps for hydroponics - I will check it out
>>>
>>>Grant
>>>
>>>--- In Homebrew_PCBs@yahoogroups.com, adam Seychell
>>><adam_seychell@y...> wrote:
>>>
>>>>I did another test. This time I simply put clean copper
>>>>metal in the 20% acid and bubbled lots of air through it. It
>>>>took just over 3 hours to completely dissolve the copper and
>>>>produce a deep green colored cupric chloride etching solution.
>>>>
>>>>makeup data:
>>>>
>>>>40 ml of 26%wt HCl acid
>>>>20 ml of water
>>>>8.7 grams of copper.
>>>
>>>[snip]
>>>
>>>>Adam
>>>
>>>
>>>
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>>>
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>>>
>>>
>>>
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>>>
>>>
>>
>>
>>
>>
>>
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>
>
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