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Trouble producting transfers

Trouble producting transfers

2008-02-10 by Chuck Kelsey

I picked up a new GBC 9" personal desktop laminator and tried some boards 
with no luck.

I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of 
0.032". I clean it with a brillo pad and rinse thoroughly while wiping with 
a wet paper towel, then dry with a paper towel.

The laser printer is a Lexmark 4039 10plus set at the darkest setting. Using 
the Pulsar toner transfer paper.

The first attempt I ran the board (with the paper on the bottom) for 8 
passes in different directions. The laminator ready light had been on for 
15-20 minutes before I began. I also pre-heated the board with a hair dryer.

I dropped the board with the paper into a container of water and let it rest 
until the paper floated off on its own. Right away I could see pieces of 
black toner floating in the water as I lifted the paper out.

My second attempt was done the same way, except I ran the board through 16 
times. Same problem - toner pieces floating around in the water.

This is very discouraging and I'm at a loss. Anyone have any suggestions?

Chuck
WB2EDV

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-10 by Myc Holmes

Sometimes the paper towels will have procesing oils on them.
Try a final rinse with ispropanol (rubbing) alcohol or acetone and let air
dry.

 DO NOT use nail polish remover as it contains cosmetic oils.

Also, after the paper has ben removed, you might try rerunning the pcb
through the laminator with the release backing from a laser label, or "flash
fuse" the toner it with a hair dryer.

Mycroft2152

On Feb 10, 2008 4:18 PM, Chuck Kelsey <wb2edv@...> wrote:

>   I picked up a new GBC 9" personal desktop laminator and tried some
> boards
> with no luck.
>
> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping
> with
> a wet paper towel, then dry with a paper towel.
>
> The laser printer is a Lexmark 4039 10plus set at the darkest setting.
> Using
> the Pulsar toner transfer paper.
>
> The first attempt I ran the board (with the paper on the bottom) for 8
> passes in different directions. The laminator ready light had been on for
> 15-20 minutes before I began. I also pre-heated the board with a hair
> dryer.
>
> I dropped the board with the paper into a container of water and let it
> rest
> until the paper floated off on its own. Right away I could see pieces of
> black toner floating in the water as I lifted the paper out.
>
> My second attempt was done the same way, except I ran the board through 16
>
> times. Same problem - toner pieces floating around in the water.
>
> This is very discouraging and I'm at a loss. Anyone have any suggestions?
>
> Chuck
> WB2EDV
>
> 
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-10 by Chuck Kelsey

Thanks for the response.

My hunch was that it may have been a board cleanliness issue. I'll try the 
alcohol and have a can of acetone. I've also been real careful to handle 
everything along the edges so as to not leave fingerprints on either the 
surfaces of the board or the transfer paper.

I can't believe that the laminator isn't hot enough. The board gets pretty 
darn hot after it goes through. I also don't waste time re-running it 
through.

I'm open to other suggestions if anyone has any.

Chuck
WB2EDV



----- Original Message ----- 
Show quoted textHide quoted text
From: "Myc Holmes" <mycroft2152y@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 10, 2008 5:19 PM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


> Sometimes the paper towels will have procesing oils on them.
> Try a final rinse with ispropanol (rubbing) alcohol or acetone and let air
> dry.
>
> DO NOT use nail polish remover as it contains cosmetic oils.
>
> Also, after the paper has ben removed, you might try rerunning the pcb
> through the laminator with the release backing from a laser label, or 
> "flash
> fuse" the toner it with a hair dryer.
>
> Mycroft2152
>
>

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Myc Holmes

It is possible that you do have a temperature problem.

Laminators without separate temperature control sometimes do not get hot
enough to fully melt the toner. Also, some of the new toner formulations
require a lot higher temperature to fuse correctly.

I've never tried, your combination of toner and laminator, so let's hope it
is just a matter of cleaning the  copper properly.

d\Definitely try the "flash fusing" with a hair dryer about 1/4" above the
pcb.

Myc


On Feb 10, 2008 5:36 PM, Chuck Kelsey <wb2edv@...> wrote:

>   Thanks for the response.
>
> My hunch was that it may have been a board cleanliness issue. I'll try the
>
> alcohol and have a can of acetone. I've also been real careful to handle
> everything along the edges so as to not leave fingerprints on either the
> surfaces of the board or the transfer paper.
>
> I can't believe that the laminator isn't hot enough. The board gets pretty
>
> darn hot after it goes through. I also don't waste time re-running it
> through.
>
> I'm open to other suggestions if anyone has any.
>
> Chuck
> WB2EDV
>
> ----- Original Message -----
> From: "Myc Holmes" <mycroft2152y@... <mycroft2152y%40gmail.com>>
> To: <Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>>
> Sent: Sunday, February 10, 2008 5:19 PM
> Subject: Re: [Homebrew_PCBs] Trouble producting transfers
>
> > Sometimes the paper towels will have procesing oils on them.
> > Try a final rinse with ispropanol (rubbing) alcohol or acetone and let
> air
> > dry.
> >
> > DO NOT use nail polish remover as it contains cosmetic oils.
> >
> > Also, after the paper has ben removed, you might try rerunning the pcb
> > through the laminator with the release backing from a laser label, or
> > "flash
> > fuse" the toner it with a hair dryer.
> >
> > Mycroft2152
> >
> >
>
> 
>


[Non-text portions of this message have been removed]

Re: Trouble producting transfers

2008-02-11 by javaguy11111

A hair dryer may not get the board hot enough. I have had good luck
with one pass through the laminator, heat up with an iron, then pass
through the laminator again. 


--- In Homebrew_PCBs@yahoogroups.com, "Chuck Kelsey" <wb2edv@...> wrote:
>
> I picked up a new GBC 9" personal desktop laminator and tried some
boards 
> with no luck.
> 
> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of 
> 0.032". I clean it with a brillo pad and rinse thoroughly while
wiping with 
> a wet paper towel, then dry with a paper towel.
> 
> The laser printer is a Lexmark 4039 10plus set at the darkest
setting. Using 
> the Pulsar toner transfer paper.
> 
> The first attempt I ran the board (with the paper on the bottom) for 8 
> passes in different directions. The laminator ready light had been
on for 
> 15-20 minutes before I began. I also pre-heated the board with a
hair dryer.
> 
> I dropped the board with the paper into a container of water and let
it rest 
> until the paper floated off on its own. Right away I could see
pieces of 
> black toner floating in the water as I lifted the paper out.
> 
> My second attempt was done the same way, except I ran the board
through 16 
> times. Same problem - toner pieces floating around in the water.
> 
> This is very discouraging and I'm at a loss. Anyone have any
suggestions?
Show quoted textHide quoted text
> 
> Chuck
> WB2EDV
>

Re: [Homebrew_PCBs] Re: Trouble producting transfers

2008-02-11 by Myc Holmes

That should work too.

Any methiod that adds enogh extra heat will help. The hair dryer works for
me. If you have a hot air gun even better.

You could even throw it in anoven :)

Myc

On Feb 10, 2008 8:29 PM, javaguy11111 <javaguy11111@...> wrote:

>   A hair dryer may not get the board hot enough. I have had good luck
> with one pass through the laminator, heat up with an iron, then pass
> through the laminator again.
>
>
> --- In Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>,
> "Chuck Kelsey" <wb2edv@...> wrote:
> >
> > I picked up a new GBC 9" personal desktop laminator and tried some
> boards
> > with no luck.
> >
> > I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
> > 0.032". I clean it with a brillo pad and rinse thoroughly while
> wiping with
> > a wet paper towel, then dry with a paper towel.
> >
> > The laser printer is a Lexmark 4039 10plus set at the darkest
> setting. Using
> > the Pulsar toner transfer paper.
> >
> > The first attempt I ran the board (with the paper on the bottom) for 8
> > passes in different directions. The laminator ready light had been
> on for
> > 15-20 minutes before I began. I also pre-heated the board with a
> hair dryer.
> >
> > I dropped the board with the paper into a container of water and let
> it rest
> > until the paper floated off on its own. Right away I could see
> pieces of
> > black toner floating in the water as I lifted the paper out.
> >
> > My second attempt was done the same way, except I ran the board
> through 16
> > times. Same problem - toner pieces floating around in the water.
> >
> > This is very discouraging and I'm at a loss. Anyone have any
> suggestions?
> >
> > Chuck
> > WB2EDV
> >
>
> 
>


[Non-text portions of this message have been removed]

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by DJ Delorie

One trick with the pulsar paper is to re-humidify it.  Put it in a
sealed box with a container of water for a few minutes.  What I do is
use an inverted Tupperware cake holder (i.e. deep side down) with 1/2
inch of water, then the broiler rack from my toaster oven (1" high),
the paper (glossy side up), then the "bottom" of the cake holder (now
on top).

Rehumidifying gets me a much better toner layer for the transfer.

The rest of the process seems like what I do.  I let the laminator
heat up for about 1/2 hr, run the board through 4 times (once in each
direction) then into the water (re-using the cake holder for this).
If the toner doesn't stick, you didn't get it hot enough.  If it
transfers properly, you should be able to lightly wipe off the water
with a paper towel, without removing the toner.

A hair dryer will NOT get hot enough to make a difference.  They max
out at around 120F, you need to get higher than that to melt toner.
Either use an oven, a heat gun, or the laminator itself to preheat the
board.

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Chuck Kelsey

Upon retrying, the toner stuck better with additional board cleaning. 
However, I still had some not adhere.

Not sure what the flash fusing would do. If the traces are missing, all I 
can try is adding them back with a Sharpie. Or do you mean doing it before 
removing the paper?

As far as temperature, after several passes, you certainly don't want to 
hang on to the board very long, but I suppose it still might not be hot 
enough.

The printer certainly isn't new. They quit selling them several years ago. 
I'd be surprised if the toner for it has been reformulated.

Chuck
WB2EDV



----- Original Message ----- 
Show quoted textHide quoted text
From: "Myc Holmes" <mycroft2152y@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 10, 2008 8:17 PM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


> It is possible that you do have a temperature problem.
>
> Laminators without separate temperature control sometimes do not get hot
> enough to fully melt the toner. Also, some of the new toner formulations
> require a lot higher temperature to fuse correctly.
>
> I've never tried, your combination of toner and laminator, so let's hope 
> it
> is just a matter of cleaning the  copper properly.
>
> d\Definitely try the "flash fusing" with a hair dryer about 1/4" above the
> pcb.
>
> Myc
>
>
> On Feb 10, 2008 5:36 PM, Chuck Kelsey <wb2edv@...> wrote:
>
>>   Thanks for the response.
>>
>> My hunch was that it may have been a board cleanliness issue. I'll try 
>> the
>>
>> alcohol and have a can of acetone. I've also been real careful to handle
>> everything along the edges so as to not leave fingerprints on either the
>> surfaces of the board or the transfer paper.
>>
>> I can't believe that the laminator isn't hot enough. The board gets 
>> pretty
>>
>> darn hot after it goes through. I also don't waste time re-running it
>> through.
>>
>> I'm open to other suggestions if anyone has any.
>>
>> Chuck
>> WB2EDV
>>
>> ----- Original Message -----
>> From: "Myc Holmes" <mycroft2152y@... <mycroft2152y%40gmail.com>>
>> To: <Homebrew_PCBs@yahoogroups.com <Homebrew_PCBs%40yahoogroups.com>>
>> Sent: Sunday, February 10, 2008 5:19 PM
>> Subject: Re: [Homebrew_PCBs] Trouble producting transfers
>>
>> > Sometimes the paper towels will have procesing oils on them.
>> > Try a final rinse with ispropanol (rubbing) alcohol or acetone and let
>> air
>> > dry.
>> >
>> > DO NOT use nail polish remover as it contains cosmetic oils.
>> >
>> > Also, after the paper has ben removed, you might try rerunning the pcb
>> > through the laminator with the release backing from a laser label, or
>> > "flash
>> > fuse" the toner it with a hair dryer.
>> >
>> > Mycroft2152
>> >
>> >
>>
>>
>>
>
>
> [Non-text portions of this message have been removed]
>
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Chuck Kelsey

Do you re-humidify before or after running it through the printer?

Chuck
WB2EDV



----- Original Message ----- 
Show quoted textHide quoted text
From: "DJ Delorie" <dj@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 10, 2008 8:37 PM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


>
> One trick with the pulsar paper is to re-humidify it.  Put it in a
> sealed box with a container of water for a few minutes.  What I do is
> use an inverted Tupperware cake holder (i.e. deep side down) with 1/2
> inch of water, then the broiler rack from my toaster oven (1" high),
> the paper (glossy side up), then the "bottom" of the cake holder (now
> on top).
>
> Rehumidifying gets me a much better toner layer for the transfer.
>
> The rest of the process seems like what I do.  I let the laminator
> heat up for about 1/2 hr, run the board through 4 times (once in each
> direction) then into the water (re-using the cake holder for this).
> If the toner doesn't stick, you didn't get it hot enough.  If it
> transfers properly, you should be able to lightly wipe off the water
> with a paper towel, without removing the toner.
>
> A hair dryer will NOT get hot enough to make a difference.  They max
> out at around 120F, you need to get higher than that to melt toner.
> Either use an oven, a heat gun, or the laminator itself to preheat the
> board.
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Ben Buxton

I had this problem initially where some toner would still lift off the
cpper with the paper.

The solution I have found is novel, but works surprisingly well - in
fact I can now reliably transfer and etch to smaller than SOIC traces.

All I do is let the board + paper soak for a few minutes after the
initial 10 or so laminator passes. Then, whilst the paper is still wet,
I run it again through the laminator. It hisses and steams, but after a
few passes the paper dries and the toner really sticks to the copper.

When the peper and board are wet, the paper holds to the board until I
manually pull it off. And the toner sticks firm enough that I can run a
fingernail across without lifting the toner.

Note that if you want to do this, for safety you MUST make sure that the
electricals in the laminator are far enough from where you pass the wet
board through - I figure if you're making PCBs, you're also able to
safely open up your laminator to check this out.
It may take careful paper placement to prevent the laminator from
tearing the wet paper+toner away from the board.

Also, the way to verify that the copper is clean is that when you wet
the board, water actually stays wet across the whole surface. If the water
retreats from areas of copper and pools up, your board is dirty. When it's 
clean, air-dry it, don't wipe it down. I use Jif for the final clean -
rubbed across the board, the abrasive action cleans the copper, and the
built in soaps remove the oils.

FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
laminator, and IJ-84 matte paper. A home made bubble tank (using an
aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.

BB

Chuck Kelsey <wb2edv@...> uttered the following thing:
> I picked up a new GBC 9" personal desktop laminator and tried some boards 
> with no luck.
> 
> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of 
> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping with 
> a wet paper towel, then dry with a paper towel.
> 
> The laser printer is a Lexmark 4039 10plus set at the darkest setting. Using 
> the Pulsar toner transfer paper.
> 
> The first attempt I ran the board (with the paper on the bottom) for 8 
> passes in different directions. The laminator ready light had been on for 
> 15-20 minutes before I began. I also pre-heated the board with a hair dryer.
> 
> I dropped the board with the paper into a container of water and let it rest 
> until the paper floated off on its own. Right away I could see pieces of 
> black toner floating in the water as I lifted the paper out.
> 
> My second attempt was done the same way, except I ran the board through 16 
> times. Same problem - toner pieces floating around in the water.
> 
> This is very discouraging and I'm at a loss. Anyone have any suggestions?
> 
> Chuck
> WB2EDV
> 

-- 
Ben Buxton - Random Network Person

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Leon

----- Original Message ----- 
Show quoted textHide quoted text
From: "Ben Buxton" <bb@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Monday, February 11, 2008 4:43 AM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


> FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
> laminator, and IJ-84 matte paper. A home made bubble tank (using an
> aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.
                                                        ^^^^^^^^^^^^^

That's a very small board, how do you suspend it in the tank? 8-)

Leon
--
Leon Heller
Amateur radio call-sign  G1HSM
Yaesu FT-817ND transceiver
Suzuki SV1000S motorcycle
leon355@...
http://www.geocities.com/leon_heller

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Chuck Kelsey

Thanks guys for all the tips.

Is anyone doing toner transfers and consistently getting perfect results? 
Maybe my expectations are too high and I'll have to live with some "hand 
drawn" missing traces.

My last attempt was a 4x6" board that actually had 6 circuit boards on it 
that I'll cut apart. Out of the 6, there was only
1 with no flaws and 2 with a minor flaw.

Chuck
WB2EDV



----- Original Message ----- 
Show quoted textHide quoted text
From: "Ben Buxton" <bb@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 10, 2008 11:43 PM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


>
> I had this problem initially where some toner would still lift off the
> cpper with the paper.
>
> The solution I have found is novel, but works surprisingly well - in
> fact I can now reliably transfer and etch to smaller than SOIC traces.
>
> All I do is let the board + paper soak for a few minutes after the
> initial 10 or so laminator passes. Then, whilst the paper is still wet,
> I run it again through the laminator. It hisses and steams, but after a
> few passes the paper dries and the toner really sticks to the copper.
>
> When the peper and board are wet, the paper holds to the board until I
> manually pull it off. And the toner sticks firm enough that I can run a
> fingernail across without lifting the toner.
>
> Note that if you want to do this, for safety you MUST make sure that the
> electricals in the laminator are far enough from where you pass the wet
> board through - I figure if you're making PCBs, you're also able to
> safely open up your laminator to check this out.
> It may take careful paper placement to prevent the laminator from
> tearing the wet paper+toner away from the board.
>
> Also, the way to verify that the copper is clean is that when you wet
> the board, water actually stays wet across the whole surface. If the water
> retreats from areas of copper and pools up, your board is dirty. When it's
> clean, air-dry it, don't wipe it down. I use Jif for the final clean -
> rubbed across the board, the abrasive action cleans the copper, and the
> built in soaps remove the oils.
>
> FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
> laminator, and IJ-84 matte paper. A home made bubble tank (using an
> aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.
>
> BB
>
> Chuck Kelsey <wb2edv@...> uttered the following thing:
>> I picked up a new GBC 9" personal desktop laminator and tried some boards
>> with no luck.
>>
>> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
>> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping 
>> with
>> a wet paper towel, then dry with a paper towel.
>>
>> The laser printer is a Lexmark 4039 10plus set at the darkest setting. 
>> Using
>> the Pulsar toner transfer paper.
>>
>> The first attempt I ran the board (with the paper on the bottom) for 8
>> passes in different directions. The laminator ready light had been on for
>> 15-20 minutes before I began. I also pre-heated the board with a hair 
>> dryer.
>>
>> I dropped the board with the paper into a container of water and let it 
>> rest
>> until the paper floated off on its own. Right away I could see pieces of
>> black toner floating in the water as I lifted the paper out.
>>
>> My second attempt was done the same way, except I ran the board through 
>> 16
>> times. Same problem - toner pieces floating around in the water.
>>
>> This is very discouraging and I'm at a loss. Anyone have any suggestions?
>>
>> Chuck
>> WB2EDV
>>
>
> -- 
> Ben Buxton - Random Network Person
>
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>

RES: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Alexandre GuimarĂ£es

Hi,


	I am using Pulsar paper, green film, laminator and boards... Results
are perfect with 6mils traces and 6mils spacing. It is fast and easy, I just
followed their instructions... Nothing fancy or hard ! 
 
Best Regards,
Alexandre Guimaraes



-----Mensagem original-----
De: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com] Em
nome de Chuck Kelsey
Enviada em: segunda-feira, 11 de fevereiro de 2008 20:51
Para: Homebrew_PCBs@yahoogroups.com
Assunto: Re: [Homebrew_PCBs] Trouble producting transfers

Thanks guys for all the tips.

Is anyone doing toner transfers and consistently getting perfect results? 
Maybe my expectations are too high and I'll have to live with some "hand
drawn" missing traces.

My last attempt was a 4x6" board that actually had 6 circuit boards on it
that I'll cut apart. Out of the 6, there was only
1 with no flaws and 2 with a minor flaw.

Chuck
WB2EDV
Show quoted textHide quoted text
----- Original Message -----
From: "Ben Buxton" <bb@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Sunday, February 10, 2008 11:43 PM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


>
> I had this problem initially where some toner would still lift off the
> cpper with the paper.
>
> The solution I have found is novel, but works surprisingly well - in
> fact I can now reliably transfer and etch to smaller than SOIC traces.
>
> All I do is let the board + paper soak for a few minutes after the
> initial 10 or so laminator passes. Then, whilst the paper is still wet,
> I run it again through the laminator. It hisses and steams, but after a
> few passes the paper dries and the toner really sticks to the copper.
>
> When the peper and board are wet, the paper holds to the board until I
> manually pull it off. And the toner sticks firm enough that I can run a
> fingernail across without lifting the toner.
>
> Note that if you want to do this, for safety you MUST make sure that the
> electricals in the laminator are far enough from where you pass the wet
> board through - I figure if you're making PCBs, you're also able to
> safely open up your laminator to check this out.
> It may take careful paper placement to prevent the laminator from
> tearing the wet paper+toner away from the board.
>
> Also, the way to verify that the copper is clean is that when you wet
> the board, water actually stays wet across the whole surface. If the water
> retreats from areas of copper and pools up, your board is dirty. When it's
> clean, air-dry it, don't wipe it down. I use Jif for the final clean -
> rubbed across the board, the abrasive action cleans the copper, and the
> built in soaps remove the oils.
>
> FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
> laminator, and IJ-84 matte paper. A home made bubble tank (using an
> aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.
>
> BB
>
> Chuck Kelsey <wb2edv@...> uttered the following thing:
>> I picked up a new GBC 9" personal desktop laminator and tried some boards
>> with no luck.
>>
>> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
>> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping 
>> with
>> a wet paper towel, then dry with a paper towel.
>>
>> The laser printer is a Lexmark 4039 10plus set at the darkest setting. 
>> Using
>> the Pulsar toner transfer paper.
>>
>> The first attempt I ran the board (with the paper on the bottom) for 8
>> passes in different directions. The laminator ready light had been on for
>> 15-20 minutes before I began. I also pre-heated the board with a hair 
>> dryer.
>>
>> I dropped the board with the paper into a container of water and let it 
>> rest
>> until the paper floated off on its own. Right away I could see pieces of
>> black toner floating in the water as I lifted the paper out.
>>
>> My second attempt was done the same way, except I ran the board through 
>> 16
>> times. Same problem - toner pieces floating around in the water.
>>
>> This is very discouraging and I'm at a loss. Anyone have any suggestions?
>>
>> Chuck
>> WB2EDV
>>
>
> -- 
> Ben Buxton - Random Network Person
>
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
> 



Be sure to visit the group home and check for new Links, Files, and Photos:
http://groups.yahoo.com/group/Homebrew_PCBs 
Yahoo! Groups Links

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-11 by Chuck Kelsey

Are you using a laminator or iron?

Chuck



----- Original Message ----- 
Show quoted textHide quoted text
From: "Alexandre Guimar\ufffdes" <listas@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Monday, February 11, 2008 6:18 PM
Subject: RES: [Homebrew_PCBs] Trouble producting transfers


> Hi,
>
>
> I am using Pulsar paper, green film, laminator and boards... Results
> are perfect with 6mils traces and 6mils spacing. It is fast and easy, I 
> just
> followed their instructions... Nothing fancy or hard !
>
> Best Regards,
> Alexandre Guimaraes
>
>
>
> -----Mensagem original-----
> De: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com] 
> Em
> nome de Chuck Kelsey
> Enviada em: segunda-feira, 11 de fevereiro de 2008 20:51
> Para: Homebrew_PCBs@yahoogroups.com
> Assunto: Re: [Homebrew_PCBs] Trouble producting transfers
>
> Thanks guys for all the tips.
>
> Is anyone doing toner transfers and consistently getting perfect results?
> Maybe my expectations are too high and I'll have to live with some "hand
> drawn" missing traces.
>
> My last attempt was a 4x6" board that actually had 6 circuit boards on it
> that I'll cut apart. Out of the 6, there was only
> 1 with no flaws and 2 with a minor flaw.
>
> Chuck
> WB2EDV
>
>
>
> ----- Original Message -----
> From: "Ben Buxton" <bb@...>
> To: <Homebrew_PCBs@yahoogroups.com>
> Sent: Sunday, February 10, 2008 11:43 PM
> Subject: Re: [Homebrew_PCBs] Trouble producting transfers
>
>
>>
>> I had this problem initially where some toner would still lift off the
>> cpper with the paper.
>>
>> The solution I have found is novel, but works surprisingly well - in
>> fact I can now reliably transfer and etch to smaller than SOIC traces.
>>
>> All I do is let the board + paper soak for a few minutes after the
>> initial 10 or so laminator passes. Then, whilst the paper is still wet,
>> I run it again through the laminator. It hisses and steams, but after a
>> few passes the paper dries and the toner really sticks to the copper.
>>
>> When the peper and board are wet, the paper holds to the board until I
>> manually pull it off. And the toner sticks firm enough that I can run a
>> fingernail across without lifting the toner.
>>
>> Note that if you want to do this, for safety you MUST make sure that the
>> electricals in the laminator are far enough from where you pass the wet
>> board through - I figure if you're making PCBs, you're also able to
>> safely open up your laminator to check this out.
>> It may take careful paper placement to prevent the laminator from
>> tearing the wet paper+toner away from the board.
>>
>> Also, the way to verify that the copper is clean is that when you wet
>> the board, water actually stays wet across the whole surface. If the 
>> water
>> retreats from areas of copper and pools up, your board is dirty. When 
>> it's
>> clean, air-dry it, don't wipe it down. I use Jif for the final clean -
>> rubbed across the board, the abrasive action cleans the copper, and the
>> built in soaps remove the oils.
>>
>> FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
>> laminator, and IJ-84 matte paper. A home made bubble tank (using an
>> aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.
>>
>> BB
>>
>> Chuck Kelsey <wb2edv@...> uttered the following thing:
>>> I picked up a new GBC 9" personal desktop laminator and tried some 
>>> boards
>>> with no luck.
>>>
>>> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
>>> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping
>>> with
>>> a wet paper towel, then dry with a paper towel.
>>>
>>> The laser printer is a Lexmark 4039 10plus set at the darkest setting.
>>> Using
>>> the Pulsar toner transfer paper.
>>>
>>> The first attempt I ran the board (with the paper on the bottom) for 8
>>> passes in different directions. The laminator ready light had been on 
>>> for
>>> 15-20 minutes before I began. I also pre-heated the board with a hair
>>> dryer.
>>>
>>> I dropped the board with the paper into a container of water and let it
>>> rest
>>> until the paper floated off on its own. Right away I could see pieces of
>>> black toner floating in the water as I lifted the paper out.
>>>
>>> My second attempt was done the same way, except I ran the board through
>>> 16
>>> times. Same problem - toner pieces floating around in the water.
>>>
>>> This is very discouraging and I'm at a loss. Anyone have any 
>>> suggestions?
>>>
>>> Chuck
>>> WB2EDV
>>>
>>
>> -- 
>> Ben Buxton - Random Network Person
>>
>>
>>
>> Be sure to visit the group home and check for new Links, Files, and
>> Photos:
>> http://groups.yahoo.com/group/Homebrew_PCBs
>> Yahoo! Groups Links
>>
>>
>>
>>
>
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-12 by Chuck Kelsey

I'm sorry, you said laminator. I read the post to quickly.

Chuck



----- Original Message ----- 
Show quoted textHide quoted text
From: "Chuck Kelsey" <wb2edv@...>
To: <Homebrew_PCBs@yahoogroups.com>
Sent: Monday, February 11, 2008 6:23 PM
Subject: Re: [Homebrew_PCBs] Trouble producting transfers


> Are you using a laminator or iron?
>
> Chuck
>
>
>
> ----- Original Message ----- 
> From: "Alexandre Guimar\ufffdes" <listas@...>
> To: <Homebrew_PCBs@yahoogroups.com>
> Sent: Monday, February 11, 2008 6:18 PM
> Subject: RES: [Homebrew_PCBs] Trouble producting transfers
>
>
>> Hi,
>>
>>
>> I am using Pulsar paper, green film, laminator and boards... Results
>> are perfect with 6mils traces and 6mils spacing. It is fast and easy, I
>> just
>> followed their instructions... Nothing fancy or hard !
>>
>> Best Regards,
>> Alexandre Guimaraes
>>
>>
>>
>> -----Mensagem original-----
>> De: Homebrew_PCBs@yahoogroups.com [mailto:Homebrew_PCBs@yahoogroups.com]
>> Em
>> nome de Chuck Kelsey
>> Enviada em: segunda-feira, 11 de fevereiro de 2008 20:51
>> Para: Homebrew_PCBs@yahoogroups.com
>> Assunto: Re: [Homebrew_PCBs] Trouble producting transfers
>>
>> Thanks guys for all the tips.
>>
>> Is anyone doing toner transfers and consistently getting perfect results?
>> Maybe my expectations are too high and I'll have to live with some "hand
>> drawn" missing traces.
>>
>> My last attempt was a 4x6" board that actually had 6 circuit boards on it
>> that I'll cut apart. Out of the 6, there was only
>> 1 with no flaws and 2 with a minor flaw.
>>
>> Chuck
>> WB2EDV
>>
>>
>>
>> ----- Original Message -----
>> From: "Ben Buxton" <bb@...>
>> To: <Homebrew_PCBs@yahoogroups.com>
>> Sent: Sunday, February 10, 2008 11:43 PM
>> Subject: Re: [Homebrew_PCBs] Trouble producting transfers
>>
>>
>>>
>>> I had this problem initially where some toner would still lift off the
>>> cpper with the paper.
>>>
>>> The solution I have found is novel, but works surprisingly well - in
>>> fact I can now reliably transfer and etch to smaller than SOIC traces.
>>>
>>> All I do is let the board + paper soak for a few minutes after the
>>> initial 10 or so laminator passes. Then, whilst the paper is still wet,
>>> I run it again through the laminator. It hisses and steams, but after a
>>> few passes the paper dries and the toner really sticks to the copper.
>>>
>>> When the peper and board are wet, the paper holds to the board until I
>>> manually pull it off. And the toner sticks firm enough that I can run a
>>> fingernail across without lifting the toner.
>>>
>>> Note that if you want to do this, for safety you MUST make sure that the
>>> electricals in the laminator are far enough from where you pass the wet
>>> board through - I figure if you're making PCBs, you're also able to
>>> safely open up your laminator to check this out.
>>> It may take careful paper placement to prevent the laminator from
>>> tearing the wet paper+toner away from the board.
>>>
>>> Also, the way to verify that the copper is clean is that when you wet
>>> the board, water actually stays wet across the whole surface. If the
>>> water
>>> retreats from areas of copper and pools up, your board is dirty. When
>>> it's
>>> clean, air-dry it, don't wipe it down. I use Jif for the final clean -
>>> rubbed across the board, the abrasive action cleans the copper, and the
>>> built in soaps remove the oils.
>>>
>>> FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
>>> laminator, and IJ-84 matte paper. A home made bubble tank (using an
>>> aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.
>>>
>>> BB
>>>
>>> Chuck Kelsey <wb2edv@...> uttered the following thing:
>>>> I picked up a new GBC 9" personal desktop laminator and tried some
>>>> boards
>>>> with no luck.
>>>>
>>>> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
>>>> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping
>>>> with
>>>> a wet paper towel, then dry with a paper towel.
>>>>
>>>> The laser printer is a Lexmark 4039 10plus set at the darkest setting.
>>>> Using
>>>> the Pulsar toner transfer paper.
>>>>
>>>> The first attempt I ran the board (with the paper on the bottom) for 8
>>>> passes in different directions. The laminator ready light had been on
>>>> for
>>>> 15-20 minutes before I began. I also pre-heated the board with a hair
>>>> dryer.
>>>>
>>>> I dropped the board with the paper into a container of water and let it
>>>> rest
>>>> until the paper floated off on its own. Right away I could see pieces 
>>>> of
>>>> black toner floating in the water as I lifted the paper out.
>>>>
>>>> My second attempt was done the same way, except I ran the board through
>>>> 16
>>>> times. Same problem - toner pieces floating around in the water.
>>>>
>>>> This is very discouraging and I'm at a loss. Anyone have any
>>>> suggestions?
>>>>
>>>> Chuck
>>>> WB2EDV
>>>>
>>>
>>> -- 
>>> Ben Buxton - Random Network Person
>>>
>>>
>>>
>>> Be sure to visit the group home and check for new Links, Files, and
>>> Photos:
>>> http://groups.yahoo.com/group/Homebrew_PCBs
>>> Yahoo! Groups Links
>>>
>>>
>>>
>>>
>>
>>
>>
>> Be sure to visit the group home and check for new Links, Files, and
>> Photos:
>> http://groups.yahoo.com/group/Homebrew_PCBs
>> Yahoo! Groups Links
>>
>>
>>
>>
>>
>>
>> Be sure to visit the group home and check for new Links, Files, and
>> Photos:
>> http://groups.yahoo.com/group/Homebrew_PCBs
>> Yahoo! Groups Links
>>
>>
>>
>>
>
>
>
> Be sure to visit the group home and check for new Links, Files, and 
> Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>

Re: [Homebrew_PCBs] Trouble producting transfers

2008-02-12 by Stefan Trethan

Your expectations are not too high, you just need to iron out some
problems in your process.
It is not unreasonable to achieve a perfect transfer every time, it
can be done with a low failure rate. A total loss (=redo transfer) is
very rare with my setup, surely lower than 5%. Sometimes i will get a
broken trace, usually close to the edge (say each 10th board). I know
why that happens and i know how to avoid it, but i just can't be
bothered with boards where it don't matter.

My procedure is very quick, a rub of the PCB with 1000grit sandpaper
(dry). Just enough to have the whole surface with a sanding pattern,
only a few seconds work. Then i wipe the board with acetone, once,
using a piece of toilet paper. That's board preparation done. If i do
a very large board or it must be perfect i might wipe it twice,
sometimes even using another piece of toilet paper ;-).

Then i cut the printout to size, usually a few mm larger than the PCB,
but can also be smaller. Apply printout, feed fuser. While it passes
through the fuser i go and fill a plastic container with warm water.
The PCB takes ~20 seconds to pass through the fuser, i'll usually be
back in time to catch it as it comes out. When i feel like it i'll
pass it through the fuser a second time, sometimes not. Doesn't seem
to make much of a difference really.

Next step is scratching the back of the paper to allow the water in
quicker. I use a wire brush or some coarse sandpaper. Then the PCB is
immersed in the water. If i have time i let it sit for a while, but
usually i begin rolling off the paper immediately, starting in the
center and working outside. It hepls to dunk the PCB a couple of times
for more water. The residue is removed easily by wiping with a sponge
or foam rubber piece. Takes a minute or two. I'll check the transfer
at this point.

Now the board goes in the etcher, and a very long wait begins,
especially if the etchant is cold and hasn't been topped up with H2O2
and HCl for a long time. It can take an hour to etch now that i have
moved the setup to a room that isn't heated in winter. I could keep a
more agressive etchant, or heat it, but since i don't make so many
boards any more i can usually find something to do and don't mind the
wait. Often this involves watching TV, which often results in me
missing when the board is finished. Doesn't seem to matter much, i
haven't lost one due to overetching yet (i use 8 or 10 mil traces most
of the time, more rarely 6.6mil).

Obviously now the board is washed with plenty of water, and drilled,
and cut to size, and the toner removed. This takes another 15 minutes
or so.

Now look at the time, i could have made another board since i started
writing this (etching time excluded).

Once you get your process sorted out you'll be just fine.

ST
Show quoted textHide quoted text
On Feb 11, 2008 11:51 PM, Chuck Kelsey <wb2edv@...> wrote:
> Thanks guys for all the tips.
>
> Is anyone doing toner transfers and consistently getting perfect results?
> Maybe my expectations are too high and I'll have to live with some "hand
> drawn" missing traces.
>
> My last attempt was a 4x6" board that actually had 6 circuit boards on it
> that I'll cut apart. Out of the 6, there was only
> 1 with no flaws and 2 with a minor flaw.
>
> Chuck
> WB2EDV
>
>
>
> ----- Original Message -----
> From: "Ben Buxton" <bb@...>
> To: <Homebrew_PCBs@yahoogroups.com>
> Sent: Sunday, February 10, 2008 11:43 PM
> Subject: Re: [Homebrew_PCBs] Trouble producting transfers
>
>
> >
>
> > I had this problem initially where some toner would still lift off the
> > cpper with the paper.
> >
> > The solution I have found is novel, but works surprisingly well - in
> > fact I can now reliably transfer and etch to smaller than SOIC traces.
> >
> > All I do is let the board + paper soak for a few minutes after the
> > initial 10 or so laminator passes. Then, whilst the paper is still wet,
> > I run it again through the laminator. It hisses and steams, but after a
> > few passes the paper dries and the toner really sticks to the copper.
> >
> > When the peper and board are wet, the paper holds to the board until I
> > manually pull it off. And the toner sticks firm enough that I can run a
> > fingernail across without lifting the toner.
> >
> > Note that if you want to do this, for safety you MUST make sure that the
> > electricals in the laminator are far enough from where you pass the wet
> > board through - I figure if you're making PCBs, you're also able to
> > safely open up your laminator to check this out.
> > It may take careful paper placement to prevent the laminator from
> > tearing the wet paper+toner away from the board.
> >
> > Also, the way to verify that the copper is clean is that when you wet
> > the board, water actually stays wet across the whole surface. If the water
> > retreats from areas of copper and pools up, your board is dirty. When it's
> > clean, air-dry it, don't wipe it down. I use Jif for the final clean -
> > rubbed across the board, the abrasive action cleans the copper, and the
> > built in soaps remove the oils.
> >
> > FYI, my setup uses an HP laserjet4 (found on the street), a k-mart
> > laminator, and IJ-84 matte paper. A home made bubble tank (using an
> > aquarium pump + air stone) etches a 5x7mm board in under 10 minutes.
> >
> > BB
> >
> > Chuck Kelsey <wb2edv@...> uttered the following thing:
> >> I picked up a new GBC 9" personal desktop laminator and tried some boards
> >> with no luck.
> >>
> >> I'm using a 4" x 6" board with 1 oz. copper and it has a thickness of
> >> 0.032". I clean it with a brillo pad and rinse thoroughly while wiping
> >> with
> >> a wet paper towel, then dry with a paper towel.
> >>
> >> The laser printer is a Lexmark 4039 10plus set at the darkest setting.
> >> Using
> >> the Pulsar toner transfer paper.
> >>
> >> The first attempt I ran the board (with the paper on the bottom) for 8
> >> passes in different directions. The laminator ready light had been on for
> >> 15-20 minutes before I began. I also pre-heated the board with a hair
> >> dryer.
> >>
> >> I dropped the board with the paper into a container of water and let it
> >> rest
> >> until the paper floated off on its own. Right away I could see pieces of
> >> black toner floating in the water as I lifted the paper out.
> >>
> >> My second attempt was done the same way, except I ran the board through
> >> 16
> >> times. Same problem - toner pieces floating around in the water.
> >>
> >> This is very discouraging and I'm at a loss. Anyone have any suggestions?
> >>
> >> Chuck
> >> WB2EDV
> >>
> >
> > --
> > Ben Buxton - Random Network Person
> >
> >
> >
> > Be sure to visit the group home and check for new Links, Files, and
> > Photos:
> > http://groups.yahoo.com/group/Homebrew_PCBs
> > Yahoo! Groups Links
> >
> >
> >
> >
>
>
>
> Be sure to visit the group home and check for new Links, Files, and Photos:
> http://groups.yahoo.com/group/Homebrew_PCBs
> Yahoo! Groups Links
>
>
>
>
>

Re: Trouble producting transfers

2008-02-13 by pgdion1

--- In Homebrew_PCBs@yahoogroups.com, "Chuck Kelsey" <wb2edv@...> wrote:
>
> Thanks guys for all the tips.
> 
> Is anyone doing toner transfers and consistently getting perfect
results? 
> Maybe my expectations are too high and I'll have to live with some
"hand  drawn" missing traces.
> 

> 
> Chuck
> WB2EDV


Hi Chuck,
I originally had problems like yours with TT way back and had switched
to Positive Photo. After reading here, I decided to try it again and I
get consistently very good results. I never have a trace lift, my
biggest problem is if I press to hard then the traces widen and if I'm
doing 8/8, there isn't much room for error. Even 8/8 I can do well 9
times out of 10 or better.

I think your problem is not enough heat. Most laminators I looked at
only go to about 200F and that's not near hot enough. I think most
guys here modify them to get hotter. I did see one that went to 200C
and that might work.

I use an Iron myself. I bought a cheap Sunbeam and I set it on max
(cotton), let it warm up for a few minutes while I align the image on
the board (I usually drill 3 alignment holes, 2 to use and one to
double check). Then I carefully place the iron directly on the paper
to tack it to the board in the right spot.

Then I place another sheet of thin typing paper over the TT sheet and
slowly move the iron around for about 2 minutes. If it's double sided,
then I repeat on the second side.

I simply prep the board with Dawn dish soap and a Scotchbrite pad.
Scrubbing in swirls and both directions. I only scrub for maybe a half
minute each side tops and then rinse and set on a clean paper towel
and blot dry.  That's it. If I touch or get some dirt on the board,
then I wipe the spot with 99% alcohol.

My Printer is an HP1200 and it works great (I use a reman cartridge
with no problems). The HP8500 at work also works good, but not as good
as the 1200. 

My transfer paper is Hammermill "Office One Gloss" # 0 10199 16302 8
It's available from Sam's Club online (# 16302-0) and I've also found
it at Office Max. It's a fairly light paper with slight gloss to it
and it's cheap! :-)

After ironing the board, I let it cool a little and then throw it in a
sink of water. No time limit on how long it can sit in there. I
usually leave it a couple of minutes, come back and rub off the outer
glossy layer and then let it soak for a while more. The rest comes off
easily. Sometimes a light pass with a magic scrub sponge to remove
what's between the small traces (it's like foam rubber).  The traces
are quite resilient, I've never had one come off, but toner is plastic
so you can scrub through it if you're to aggressive.

After that I etch, no sealer or anything, it works perfect each time.
I use Ferric Chloride to etch (Radio Shack still or powder bags from
Jameco). I tried the Hydrochloric once but it will attack the toner if
you don't get it out right away. The FeCl is much harder to over-etch
with. Good if you forget boards once in a while. ;-)

My etch tank is a tupper-ware like container with a ribbed bottom that
I set in hot water before I drop the board in.

Phil (KA0HBG)

Re: Trouble producting transfers

2008-02-13 by josemj1

Chuck,

Toner transfer never worked for me reliably over the years until I
used the combination of a laminator (whose temperature I can control)
and the Staples "Photo Basic" glossy paper. That was the turning point
for me. I'm also using an HP LaserJet 6, for what that's worth.

That said, the Staples paper takes some getting used to. The toner
does indeed get firmly transferred to the copper, but then the paper
doesn't want to release that easily. It's necessary to vigorously
scrub the board with a toothbrush to get the paper off of the toner;
that gives you some idea of how good the transfer to copper is.

I run my laminator at about 130 - 140 degrees C.

See http://i8.photobucket.com/albums/a8/KerwoodDerby/bfp450amp_2.jpg
for an example of the result. The small trace in the upper middle of
the board is 10 mils wide.

YMMV,
Marshall WA3VPZ

--- In Homebrew_PCBs@yahoogroups.com, "Chuck Kelsey" <wb2edv@...> wrote:
>
> Thanks guys for all the tips.
> 
> Is anyone doing toner transfers and consistently getting perfect
results? 
> Maybe my expectations are too high and I'll have to live with some
"hand 
> drawn" missing traces....

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