Modular Synth Panels

On 3/6/08, Scott Deyo put forth:
>>Like Mark says, a hand drill is ideal for this job.

While I agree with myself, I would call it a a power drill :)

I do have an actual hand drill that belonged to my father.  It has
wooden handles and a crank on the side like an eggbeater.  I use to
drill PCB's, as it can't accidently skip and destroy traces.

>>The paint won't chip, either. I make those holes smaller because
>>individual users can always drill them bigger if they need to, but
>>we can't drill them smaller : )

Indeed :)

>>Cool. I've never drilled through metal this thick before. Is it an
>>easy process? Do I need to get any exotic tools to do this (ie can
>>I use a hand drill or do I need a press)? What steps are you going
>>to take to minimize the amount of paint chipping?

You want a variable-spped power drill with a large-enough chuck to
fit the bits you are using.  When I had to drill a bunch of panels,
including some tricky stuff like the LED holes for a MiniWave, I
borrowed this massive professional drill press from my next door
neighbor.  Which was much better than using a hand-held power drill,
but not necessary if you only have to drill a few holes.

Secure it from moving (you can use the mounting holes in the corners
of the panel to screw it to a board), drill from front of the panel
so that any damage to the paint is to the back side, and use a
lubricant such as cutting and tapping spray.

http://www.hotrodmotm.com/drill_howto.htm