I am not a great solderer, or someone who looks at schematics and reads them like I do music. But, with a great deal of care and a few days of "Ed Norton-ing," I managed to get this guy to run - so I consider that encouraging when I was expecting to chuck my non-operating attempt into a box to send to Doc Mabuse or Grant.... Is this what you received? If it is, then all that is left is to solder the wired panel connections to the main board. You must use a very small soldering tip, preferably not very high wattage - I have a variable wattage soldering iron, which I turned down to the lowest temperature that would still melt solder. You do not want to overheat the pc board as to lift the traces off. In light of this, it would be a good idea to read this document and double check the actual locations of each connection before beginning the actual construction. Of, course, this note is to help you figure this out - but, if you mess up, don't blame me. Anyone who finds error in these notes, PLEASE SPEAK UP!!! I found in the box - 1. bag w/front panel - led board, wires and grounds buses attached to jacks and buttons. 2. bag w/main pc board 3. sealed atompro processor 4. documents - PSIM-1 Wiring Diagram, Schematic, and copy of my email confirming early shipment. 5. PSIM-1 program cd 6. serial cable The only "design" consideration you must take is to consider the practical lengths of the wires having a model helps in this regard (my custom modules are wired differently, enabling the pc board to be parallel-mounted to the front panel, so the wiring considerations are different - I had to allow for enough wire so that I could pull the board away to access all of the connections, whereas the conventionally built PSIM has a permanent perpendicularly mounted board configuration, which should be easier to wire - I had to wire my serial jack by hand, for instance...) For the sake of illustration, let's orient the board so that PSIM-1 reads upright in the BOTTOM-LEFT hand corner. In lieu of an actual physical board layout diagram, here are descriptions of where the various connections actually lie on the pc board.... I. The inputs and outputs are attached in two positions - the inputs in the top-left corner (labeled J6), and the outputs on the bottom edge of pc board (labeled J8). The ground (presumeably all of the grounds for the jacks are buss wired together, culminating in a single wire to connect) attaches to the board on the right side, the 2nd hole above the Blacet connector on the right edge. The START and STOP jack wires connect to the J7 pads, located just left the J8 pads on the bottom edge of the board. The square pad is CONNECTION NUMBER 1. (START connects to pin 1 at J7, incidentally). The remaining connections from the panel are rather cryptic to sort out from the paperwork, but I traced them one at a time from my existing PSIM, which took all of the mystery out of it. a. The AUX connects to the J4 pad, located above the small white 4 pin connection on the right side of the pc board (just left of the C4 capacitor). b. The reset button connects to J10, found above the top left side of the big CPU socket. c. There are 3 connections for the START/STOP switches - the bussed connection connects to the + pad, located directly right of the small white 4 pin connector that I spoke of earlier. The 2 individual wires from the switches go to J12 and J13 respectively (START is J12). This pair of connections are centrally located below the lower edge of the CPU socket. II. My led board was not attached to the main board, and there was not documentation of how to do this - the 9 connections on the led board 1-9 (remember, the square pad is 1) attach to the 9 pads labled J9 at the top-right corner of the pc board. I did this with ribbon cable, which made it much easier. Hopefully, this will give you a bit more confidence on where all the connections go - it was certainly a relief to me that I could confirm the actual locations before soldering. The thing that I wanted to avoid was making a mistake that would result in me having to apply more heat to the board than necessary. gary
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PSIM-1 assembly notes....
2006-11-15 by Gary Chang
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