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Re: Offtopic: any high efficiency voltage regulator suggestion?

2005-12-03 by Guillermo Prandi

Sean, the device will be idle most of the time. The target 
application will be running ~19 days without recharging from a 12A/H 
12V lead acid battery. Keep in mind that the battery has a self-
discharge ratio that will leave me with ~80% of the charge (9.6 A/H).

My ideal power supply should be extremely efficient in the <100 mA 
range. Due to the duty cycle (>1:60 for four days, >1:600 for 15 
days), I can stand a *linear supply* performance for currents above 
150 mA.

I'm currently experimenting with a MAX1684 for the main circuit (<150 
mA, 100 mA typical when full active) and a linear regulator (LM317) 
for the radiomodem (<5mA typical 98.3% of the time, 160~200mA average 
1.6% of the time). I'm trying to trick the LM317 with large R1-R2 
values (~8KÙ) to keep power consumption low. The radiomodem will work 
well from 3.3 to 4.5V, so I can bear a considerable deal of voltage 
shift in the regulation from this side. Though this may seem a 
nonsense, I'm actually getting better numbers at the end.

Guille

--- In lpc2000@yahoogroups.com, Sean <embeddedrelated@w...> wrote:
>
> Tom:
> 
> I'm confused by your response.
> 
> The datasheet clearly shows that it is possible, it even gives the 
the 
> schematic to do it.  In effect you are building a switching 
regulator, the 
> same way that a premade one works, except with a much lower 
switching 
> frequency.
> 
> I'd imagine that for high loads the efficiency isn't as good as a 
real 
> switching regulator (due to the lower switching frequency), but it 
is much 
> better than linear.  I do not, however, know how well it performs 
with low 
> currents.
> 
> Guillermo:
> 
> What is the duty cycle going to be on your device?  i.e. how much 
time will 
> it spend in idle mode vs low power vs full power mode?  Perhaps 
asking the 
> question a different way:  how much power (in watt-hours say) do 
you expect 
> to use between recharges?
> 
> -- Sean
> 
> At 01:16 AM 12/3/2005, Tom Walsh wrote:
> >Sean wrote:
> >
> > >What type of efficiency does a linear regulator give you when 
setup in a
> > >switching-style topology for low currents?
> > >
> > >
> > >
> >Figure about 30%, maybe %40, efficiency for a linear, three 
terminal
> >regulator.  It is not possible to use a Linear Regulator as a 
switched
> >element...
> >
> >
> >TomW
> >
> >
> >
> > >Check out L7805C datasheet figure 27 in case you don't know what 
I'm
> > >talking about.
> > >
> > >While we're on offtopic, what diodes do you guys recommend using,
> > >especially for lithium backup purposes?  Most diodes that I see 
that are
> > >frequently used have large forward voltage drops for any non-
trivial
> > >current draw.
> > >
> > >-- Sean
> > >
> > >At 12:50 PM 12/2/2005, Guillermo Prandi wrote:
> > >
> > >
> > >>Thanks, Joel. Efficiency on those chips seems still very low 
(around
> > >>50% for my circuit's average load, 15 mA), though the low 
quiescent
> > >>current seems tempting.
> > >>
> > >>Guille
> > >>
> > >>--- In lpc2000@yahoogroups.com, "Joel Winarske" <joelw@i...> 
wrote:
> > >>
> > >>
> > >>>Guille wrote,
> > >>>
> > >>>
> > >>>
> > >>>>Hi! I am in trouble trying to find a voltage regulator 
suitable
> > >>>>
> > >>>>
> > >>for my
> > >>
> > >>
> > >>>>project; my project features an LPC2138, a GPS and a 
radiomodem.
> > >>>>
> > >>>>
> > >>When
> > >>
> > >>
> > >>>>idle, it draws around 20-25 mA from the 3.3V source, 500 mA 
when
> > >>>>working hard and with short (50 mS) peaks of up to 1.8A. The
> > >>>>
> > >>>>
> > >>supply is
> > >>
> > >>
> > >>>>a lead-acid 12V battery (can't change that), and occasionally,
> > >>>>
> > >>>>
> > >>when the
> > >>
> > >>
> > >>>>battery is charging, the input voltage will rise up to ~20V. 
The
> > >>>>problem is the regulator efficiency. We were going for the 
LM2676-
> > >>>>
> > >>>>
> > >>3.3V
> > >>
> > >>
> > >>>>switching regulator, because it seemed simple and in range, 
but
> > >>>>
> > >>>>
> > >>two
> > >>
> > >>
> > >>>>things made it a poor choice: it draws about 4.3 mA from the
> > >>>>
> > >>>>
> > >>battery
> > >>
> > >>
> > >>>>just for its own supply, and its efficiency when the load is 
in
> > >>>>
> > >>>>
> > >>the 20-
> > >>
> > >>
> > >>>>25 mA range is awful (less than 50%, not counting 
Iquiescent). I
> > >>>>
> > >>>>
> > >>looked
> > >>
> > >>
> > >>>>everywhere but I couldn't find any other switcher with better
> > >>>>performance in these conditions (12V in, 3.3V out, 20-25 mA
> > >>>>
> > >>>>
> > >>average
> > >>
> > >>
> > >>>>load, but >1.5A capability). And there's a catch! The 
radiomodem
> > >>>>
> > >>>>
> > >>is
> > >>
> > >>
> > >>>>extremely sensitive to VCC getting lower than 3.3V especially 
in
> > >>>>
> > >>>>
> > >>the
> > >>
> > >>
> > >>>>current peaks! Also, it should be relatively easy to find in 
~400
> > >>>>quantities (i.e., Digikey, Mouser or your suggestion).
> > >>>>
> > >>>>
> > >>>I've used the MAX5035 for automotive apps.  Nice part.
> > >>><<http://www.maxim->http://www.maxim->http://www.maxim-
> > >>>
> > >>>
> > >>ic.com/solutions/automotive/parts.mvp/scpk/1458/pl_pk/0
> > >>
> > >>
> > >>>You might consider the MAX5090, it goes up to 2A.  The input
> > >>>
> > >>>
> > >>voltage range
> > >>
> > >>
> > >>>is 6.5V to 72V.
> > >>>
> > >>>Joel
> > >>>
> > >>>
> > >>>
> > >>
> > >>
> > >>
> > >>
> > >>
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6LyBvUqVQ>Pic 
> >
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> >
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> > >>
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> >--
> >Tom Walsh - WN3L - Embedded Systems Consultant
> ><http://openhardware.net,>http://openhardware.net, 
http://cyberiansoftware.com
> >"Windows? No thanks, I have work to do..."
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