Roland RD-300S trouble
2006-01-26 by Antoine Deschênes
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2006-01-26 by Antoine Deschênes
Hi, Someone asked me to fix a Roland RD-300S(7 notes not working). I managed to open it and remove the keys. Now, the only problem is that there is some rust on the solders, but the contact looks OK(After cleanup). I'll re-work the solder points tomorrow, but I'd like to know the diode type in case that one of them is dead. -- Antoine
2006-01-26 by grantbt@jps.net
I don't know this unit, but I think they are probably just common signal diodes like 1n4148 or 1n914. If it's not the wiring/solder/diodes, it could be the chip that is either driving the keyboard scan lines or the chip that is reading them. You'll have to follow the traces to find the offender... -----Original Message-----
>From: Antoine Deschênes <antdes45@...> >Sent: Jan 26, 2006 7:20 AM >To: vintagesynthrepair@yahoogroups.com >Subject: [vintagesynthrepair] Roland RD-300S trouble > >Hi, > >Someone asked me to fix a Roland RD-300S(7 notes not working). I managed >to open it and remove the keys. Now, the only problem is that there is >some rust on the solders, but the contact looks OK(After cleanup). I'll >re-work the solder points tomorrow, but I'd like to know the diode type >in case that one of them is dead. > >-- >Antoine
2006-01-26 by Antoine Deschênes
Well I'm sure that the problem is on the PCB because there is some rust on the diode solder points that connect to the 7 notes with problems.(They are all one next to the other) Does it matter if I use an other kind of diodes? grantbt@... a \ufffdcrit :
> I don't know this unit, but I think they are probably > just common signal diodes like 1n4148 or 1n914. > If it's not the wiring/solder/diodes, it could be the > chip that is either driving the keyboard scan lines > or the chip that is reading them. You'll have to > follow the traces to find the offender... > > -----Original Message----- > >From: Antoine Desch\ufffdnes <antdes45@...> > >Sent: Jan 26, 2006 7:20 AM > >To: vintagesynthrepair@yahoogroups.com > >Subject: [vintagesynthrepair] Roland RD-300S trouble > > > >Hi, > > > >Someone asked me to fix a Roland RD-300S(7 notes not working). I managed > >to open it and remove the keys. Now, the only problem is that there is > >some rust on the solders, but the contact looks OK(After cleanup). I'll > >re-work the solder points tomorrow, but I'd like to know the diode type > >in case that one of them is dead. > > > >-- > >Antoine
2006-01-26 by Brian Davies
I\u2019m a bit puzzled and no one else seems to have picked up on this, solder cannot rust it has no iron in it! So just what do you mean by the solder has rust on it? Note also that the PCB tracks are made of copper and they are either tin plated of solder plated or varnished so again they do not contain iron ergo they also cannot rust.
From:
vintagesynthrepair@yahoogroups.com [mailto:vintagesynthrepair@yahoogroups.com] On Behalf Of Antoine Deschênes
Sent: Thursday, 26 January 2006
19:51
To:
vintagesynthrepair@yahoogroups.com
Subject: Re: [vintagesynthrepair]
Roland RD-300S trouble
Well I'm sure that the
problem is on the PCB because there is some rust
on the diode solder points that connect to the 7
notes with
problems.(They are all one next to the other)
Does it matter if I use an other kind of diodes?
grantbt@... a écrit :
> I don't know this unit, but I think they are
probably
> just common signal diodes like 1n4148 or
1n914.
> If it's not the wiring/solder/diodes, it
could be the
> chip that is either driving the keyboard scan
lines
> or the chip that is reading them.
You'll have to
> follow the traces to find the offender...
>
> -----Original Message-----
> >From: Antoine Deschênes
> >Sent: Jan 26, 2006 7:20 AM
> >To: vintagesynthrepair@yahoogroups.com
> >Subject: [vintagesynthrepair] Roland
RD-300S trouble
> >
> >Hi,
> >
> >Someone asked me to fix a Roland
RD-300S(7 notes not working). I managed
> >to open it and remove the keys. Now, the
only problem is that there is
> >some rust on the solders, but the contact
looks OK(After cleanup). I'll
> >re-work the solder points tomorrow, but
I'd like to know the diode type
> >in case that one of them is dead.
> >
> >--
> >Antoine
2006-01-26 by Antoine Deschênes
Well, maybe oxydation. There were brown traces on the solder, but they went off by using rubbing alcohol. Also, it went under the varnish and made some oxydation on the cooper. I finally found the -real- problem, it's that next to the solder points, there is no more cooper under the varnish on one thin trace that is passing next to them. The traces going to the solder points are OK, strange... I scraped the varnish at two places and will put a jumper wire to fix the problem. Brian Davies a \ufffdcrit :
> > I\ufffdm a bit puzzled and no one else seems to have picked up on this, > solder cannot rust it has no iron in it! So just what do you mean by > the solder has rust on it? Note also that the PCB tracks are made of > copper and they are either tin plated of solder plated or varnished so > again they do not contain iron ergo they also cannot rust. > > Regards > > Brian Davies G3OYU > > www.g3oyu.co.uk <http://www.g3oyu.co.uk> > > ------------------------------------------------------------------------ > > *From:* vintagesynthrepair@yahoogroups.com > [mailto:vintagesynthrepair@yahoogroups.com] *On Behalf Of *Antoine > Desch\ufffdnes > *Sent:* Thursday, 26 January 2006 19:51 > *To:* vintagesynthrepair@yahoogroups.com > *Subject:* Re: [vintagesynthrepair] Roland RD-300S trouble > > Well I'm sure that the problem is on the PCB because there is some rust > on the diode solder points that connect to the 7 notes with > problems.(They are all one next to the other) > > Does it matter if I use an other kind of diodes? > > grantbt@... a \ufffdcrit : > > I don't know this unit, but I think they are probably > > just common signal diodes like 1n4148 or 1n914. > > If it's not the wiring/solder/diodes, it could be the > > chip that is either driving the keyboard scan lines > > or the chip that is reading them. You'll have to > > follow the traces to find the offender... > > > > -----Original Message----- > > >From: Antoine Desch\ufffdnes <antdes45@...> > > >Sent: Jan 26, 2006 7:20 AM > > >To: vintagesynthrepair@yahoogroups.com > > >Subject: [vintagesynthrepair] Roland RD-300S trouble > > > > > >Hi, > > > > > >Someone asked me to fix a Roland RD-300S(7 notes not working). I managed > > >to open it and remove the keys. Now, the only problem is that there is > > >some rust on the solders, but the contact looks OK(After cleanup). I'll > > >re-work the solder points tomorrow, but I'd like to know the diode type > > >in case that one of them is dead. > > > > > >-- > > >Antoine >
2006-01-27 by John Brewer
----- Original Message -----From: Brian DaviesSent: Thursday, January 26, 2006 9:46 PMSubject: RE: [vintagesynthrepair] Roland RD-300S troubleIm a bit puzzled and no one else seems to have picked up on this, solder cannot rust it has no iron in it! So just what do you mean by the solder has rust on it? Note also that the PCB tracks are made of copper and they are either tin plated of solder plated or varnished so again they do not contain iron ergo they also cannot rust.
2006-01-27 by Brian Davies
Hi John Yes I take your point, semiconductor leads generally are made of some sort of ferrous material, most probably steel and sure this can rust. However these are mostly plated in order that they take solder without trouble. The plating could be anyone of several metals, tin, silver, or even solder itself. I have to say that in 50 years as a test and servicing engineer I have never come across the effect you mention. That is not to say that the problem doesn't occur only that I've never seen it. Such corrosion problems can occur in tropical climates but normally where equipment is known to going into such climates the manufacturer would coat the board with a tropical varnish. What I have found, on many occasions, are problems associated with components plated with nickel. Nickel seems to deteriorate with time and soldering nickel plated components can be impossible. I have in stock a quantity of nickel plated solder tags, in order to use these today - they are at least 40 years old - I have to scrape off the plating down to bare metal and then tin them with cored solder prior to using them. I had occasion to have to sort out an intermittent fault on a Kawai keyboard only four days. The reported fault was intermittent switching on. Even when the piano did come alive it rarely stayed on for more than a few minutes. I traced this to a dodgy solder joint on the power input jack socket, the pins of which had clearly been nickel plated. I ended up re-soldering several joints around this component and this cured the fault. However there was no visible sign of any corrosion. Regards Brian Davies G3OYU www.g3oyu.co.uk _____
From: vintagesynthrepair@yahoogroups.com [mailto:vintagesynthrepair@yahoogroups.com] On Behalf Of John Brewer Sent: Friday, 27 January 2006 14:16 To: vintagesynthrepair@yahoogroups.com Subject: Re: [vintagesynthrepair] Roland RD-300S trouble Hi Brian, I think rust was a generic term intended to mean corrosion. However, just for an exercise, take a magnet and a selection of transistors and diodes and you will find you can actually pick some of these devices up. I discovered this when I found a diode hanging off of my magnetic screw driver. Over the years, salts in the tinning used on these leads will leach out and react with the wire and solder causing corrosion and failed joints. A joint can look perfectly OK but you can put your Ohmmeter on the wire of a diode and get an open circuit at the next connection point on the card. This leaching can also spread and destroy thin circuit tracks,reducing them to the texture of lace curtains and causing a high resistance or open circuit. I hope this helps. JohnB ----- Original Message ----- From: Brian <mailto:briang3oyu@...> Davies To: vintagesynthrepair@yahoogroups.com Sent: Thursday, January 26, 2006 9:46 PM Subject: RE: [vintagesynthrepair] Roland RD-300S trouble I'm a bit puzzled and no one else seems to have picked up on this, solder cannot rust it has no iron in it! So just what do you mean by the solder has rust on it? Note also that the PCB tracks are made of copper and they are either tin plated of solder plated or varnished so again they do not contain iron ergo they also cannot rust. Regards Brian Davies G3OYU <http://www.g3oyu.co.uk> www.g3oyu.co.uk _____ YAHOO! GROUPS LINKS * Visit your group "vintagesynthrepair <http://groups.yahoo.com/group/vintagesynthrepair> " on the web. * To unsubscribe from this group, send an email to: vintagesynthrepair-unsubscribe@yahoogroups.com <mailto:vintagesynthrepair-unsubscribe@yahoogroups.com?subject=Unsubscribe> * Your use of Yahoo! Groups is subject to the Yahoo! <http://docs.yahoo.com/info/terms/> Terms of Service. _____
2006-01-28 by Antoine Deschênes
Hi JohnYes I take your point, semiconductor leads generally are made of some sort of ferrous material, most probably steel and sure this can rust. However these are mostly plated in order that they take solder without trouble. The plating could be anyone of several metals, tin, silver, or even solder itself. I have to say that in 50 years as a test and servicing engineer I have never come across the effect you mention. That is not to say that the problem doesn\ufffdt occur only that I\ufffdve never seen it. Such corrosion problems can occur in tropical climates but normally where equipment is known to going into such climates the manufacturer would coat the board with a tropical varnish.What I have found, on many occasions, are problems associated with components plated with nickel. Nickel seems to deteriorate with time and soldering nickel plated components can be impossible. I have in stock a quantity of nickel plated solder tags, in order to use these today \ufffd they are at least 40 years old \ufffd I have to scrape off the plating down to bare metal and then tin them with cored solder prior to using them.I had occasion to have to sort out an intermittent fault on a Kawai keyboard only four days. The reported fault was intermittent switching on. Even when the piano did come alive it rarely stayed on for more than a few minutes. I traced this to a dodgy solder joint on the power input jack socket, the pins of which had clearly been nickel plated. I ended up re-soldering several joints around this component and this cured the fault. However there was no visible sign of any corrosion.From: vintagesynthrepair@yahoogroups.com [mailto:vintagesynthrepair@yahoogroups.com] On Behalf Of John Brewer
Sent: Friday, 27 January 2006 14:16
To: vintagesynthrepair@yahoogroups.com
Subject: Re: [vintagesynthrepair] Roland RD-300S troubleHi Brian,I think rust was a generic term intended to mean corrosion. However, just for an exercise, take a magnet and a selection of transistors and diodes and you will find you can actually pick some of these devices up. I discovered this when I found a diode hanging off of my magnetic screw driver.Over the years, salts in the tinning used on these leads will leach out and react with the wire and solder causing corrosion and failed joints. A joint can look perfectly OK but you can put your Ohmmeter on the wire of a diode and get an open circuit at the next connection point on the card.This leaching can also spread and destroy thin circuit tracks,reducing them to the texture of lace curtains and causing a high resistance or open circuit. I hope this helps.JohnB----- Original Message -----From: Brian DaviesSent: Thursday, January 26, 2006 9:46 PMSubject: RE: [vintagesynthrepair] Roland RD-300S troubleI\ufffdm a bit puzzled and no one else seems to have picked up on this, solder cannot rust it has no iron in it! So just what do you mean by the solder has rust on it? Note also that the PCB tracks are made of copper and they are either tin plated of solder plated or varnished so again they do not contain iron ergo they also cannot rust.
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