Clogs. Why they happen and how to avoid them.
2002-04-16 by iwasnvrhere
Hello everyone, I just posted this under the subject Idle Printer Syndrom but as that is somewhat obscure I renamed it. I see a lot of posts about having trouble reinitializing a printer after it's been idle for awhile so I thought I would add my two cents worth in hopes that it will help. Anyone new to this art should be FYI'd. All the inks currently made and used for the Epson printers contain anywhere from 50% to 85% water, a cosolvent, and of course the a pigment and/or dye (they contain a lot of other stuff to but they aren't relevant to this topic). A good ink jet ink is designed to behave very differently at different stages of its life cycle. THIS IS WHERE MOST STARTUP ISSUES ARE COMING FROM: When the ink exits the print head and makes contact with a paper it's designed to rapidly alter it's behavior from a stable suspension of extremly fine particles (<1 micron) to a thick gooey film in the space of microseconds to several seconds. It does this by allowing the water/cosolvent system to rapidly soak into the paper leaving the pigment behind. When this happens on the paper it's great. If it happens in your print head it's not so great. It causes the dreaded clogs, and some other issues that would make you turn green just thinking about.The more pigment in the ink the faster the ink/pigment sysem reaches saturation and clogs. Avoiding the problem is simple. Keep the ink from drying out in the printhead. This can be accomplished several ways. Most of which people here have discovered and suggested. DO this BEFORE you leave your printer idle. 1. Remove the ink from the heads and replace with flush or OEM cartridges. The oem are dye based and carry a lot of glycerine/deg in them so they stay liquid much longer. 2. Store your printer in a humidity controlled room-not really feasable and I don't have a recommeded min/max humidity, sorry. 3. Prime or print often. It can't dry out in the head if it's on the paper. 4. Some CIS users have also run into this problem. Especially in the two darkest inks. The problem here is that water will evaporate right through the tubing leaving the cosolvents and pigments behind to start the film cascade that's supposed to happen on the paper. The dryer climate the CIS/printer system is in the faster this will happen. If your going to store your printer for long time remove the inks from the tubing. I hope this helps and if anyone would like to add something please let me know. Jeff