Experience w/ Piezo and 7000
2001-11-18 by Michael J. Kravit
Recently I experienced a significant drop in density printing Piezo inks on my Epson 7000. I had Epson clean the machine and replace heads, dampers, wipers, and do a firmware update. This procedure has restored my printer to it's original condition. What I found during the maintenance was a buildup of sludge in the printer. First let me say that normall we see Piezo ink sludge build up on the cleaning station. This also occurs with certain pigments other than Piezo from what I am told, but I have no first hand knowledge of this. What we did find was that the sludge had built up in the dampers and heads and resulted in the clogging of these parts resulting in the decreased density problem. We have spoken much about whether or not this is an Epson problem, or a Piezo ink problem. Unfortunately, I am not an expert in ink chemistry nor am I experienced enough with other printers and inks to come to a viable and objective conclusion. In all fairness to Cone Editions and Inkjet Mall, there are large numbers of users that haveno problems at all. However, locally (South Florida) there at 7-8 Piezo users that frequent the Palm Beach Photographic Centre of which I sit on the Board of Directors. As an aside, these comment and opinions are my own and have nothing to do with the centre in anyway. Jon Cone and Bill Bergh have been very forthcoming with information regarding this problem. I promised them that I would not publicly divulge some of what I was told and will keep my promise. However, Friday I told Bill that I would give Piezo inks one last try. I was very hesitant because my printer is now working like new. Friday afternoon I purged the Epson inks and flushed the system. I loaded fresh Piezo carts into the printer. The next 3 hours were spent trying to get an acceptable nozzle check. Please keep in mind that the Epson inks were working fine. I was now frustrated beyond belief. I did cleaning cycles, KK2 cleanings, and 2 initial ink fills from the service mode software all to no avail. About that time I received a call from a friend who was experiencing clogs with his system and asked me to come over and help him. I purges the Piezo inkset, flushed the system once more, loaded the MIS FS inks that I had just received earlier in the week from MIS. I installed a new CIS and got a perfect nozzle check with only one cleaning cycle after loading the inks. I them went over my friends and we tried to load his Piezo inks into his 1280. We fought with is for 2 hours. As I was already late for dinner, we removed the Piezo inks and installed the MIS VM inkset. First run we had a perfect nozzle check. At this point, I have decided to use the MIS FS inks. I reported earlier at Paul's request on my initial comparison of Piezo and MIS FS densities. The PiezoBW24RIP for the 7000 is a great well written software printing solution. I believe that the inks may be problematic and I sincerely hope that InkJet Mall can work out the issues. As I mentioned, Jon and Bill have been helpful, genuinely concerned, and are trying to get to the bottom of these problems. They have shared with me news of new products that are very exciting and will do much to continue the evolution of this technology. But, I feel that the state of the art is such that we need to perfect the mechanical problems before we tackle additional aesthetic issues and advancements. I know some have asked why I have flip flopped in my views on the ink issue. The truth is I was trying to be diplomatic and be fair to all. I don't want to see any business suffer and wish all well. Regards Mike