Questions on platen gap, paper thickness and head alignment.
2008-02-14 by wwodets
After printing over 100 13 x 19 prints on the 4800 with the Harman Gloss, just yesterday I began to have a problem. On small areas of a print (a couple of inches across, irregularly shaped), in darker areas, there was a pattern of very fine straight, parallel lines in the direction of print head travel. Looking under a microscope it seemed that these lines were gloss differential, not desnity differences. The lines cannot be seen if the print is held at a glare-free angle. Assuming they were from the printhead very lightly scratching the surface, I adjusted several parameters and increasing the platen gap to "wider" (the largest setting) seems to have stopped the problem. It became dry here yesterday and I think the dark areas were being saturated and the paper was warping like air-dried gelatin papers did. So, I'm left with some questions. 1. What is the significance of platen gap and paper thickness? I assume that the distance of the print head from the paper surface is the platen gap minus the paper thickness. I have measured the Harman paper at 0.31 mm and have used a paper setting of "3" along with the "wider" platen gap setting. 2. Epson specifies doing the auto head alignment procedure with either EEM or Premium Lustre. Is there a reason to not do this with a gloss paper? With the paper that will ultimately be used for printing? 3. Is it not important to do the alignment procedure with the paper, platen gap and paper thickness settings as they will be used for printing? 4. The paper configuration settings in the Epson driver allow vacume adjustment for standard and lower settings. The printer itself allows a high setting while inserting a single sheet, but this is overridden by the driver when printing. Is there a way to use high vacume for printing or would this prevent proper paper transport? It seems to me that it might suck down the warps and allow a smaller platen gap. Any thoughts much appreciated. Walt