You could paint the unused side with clear lacquer or polyurethane, etch the trace side, then make an isolation drill bit. Where ever you need a through-hole item, drill the hole from the trace side, then on the other lacquered side use the isolation bit to scrape/make a pad on the other side. This way the lacquered side can also be a big ground plane and wont need to be etched away, wasting etchant. 2 ways to make a isolation bit: 1) if you are good with a dremel, use a disc or grinding bit and grind the tip of a spare drill bit so that the cutting edge is slightly a W with the center able to go into the tiny hole, and the outer W legs able to cut the pad. Be careful or it will cut all the way thru. 2) Use a large enough drill bit that can be centered in the hole, but the V of the cutting edges is wide enough to give about a 1/16" or 1.5mm wide insulating crater in the the PCB. Turn the drill bit by hand or carefully in a drill press. -Lee
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Re:Double to single sided board
2009-01-14 by Lee Studley
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