All in all, I have pretty good success with toner PCBs, especially with the finer traces and hatch pattern pours. My iron has been modified with an eighth inch sheet of aluminum JB Welded to the base. The transfer is about three minutes max.
http://i5.photobucket.com/albums/y193/Jidis/rolleriron.jpg
@Bob- I'm currently on an HP 3150, but spent a long time on a Laserjet 6L. It looks like my most recent cartridge may be from an eBay seller called "Image Warehouse". Their listings say "New Genuine", but I'm pretty sure I've used generics in the past. This cartridge looks like it's under fifteen bucks, but I am of course using ancient parallel port hardware.
Hope you can get things worked out!