hi bubbler is working fine already. Aginst better knoweledge i decided to try cutting corners and did not test the bubbler with water. I just took a plastic hose, made 5 holes with a hot needle, put a isolated copper wire (seal the ends) in the hose. Also selaled one end of the hose. the wire inside allows for shaping and holds it down and in place. The bubbles are maybe 6mm dia. and all holes work equally well. The bubbles create a mad circular current, up in the center and down the sides. Also along with the big bubbles there are thousands of tiny bubbles, which you only see after stopping the pump, when they rise slowly to the surface. The mixing is of course homogenous, i am sure 1/10 of the bubbles or less would already ensure complete mixing. when the bubbles rise they spread, so that at the top of the tank they already cover the whole area, but on the bottom they do etch streaks where they rise. i think about adding two more holes to create a more even etch. Also it could be that some obstruction above the air holes might help to spread the bubbles over the entire length, i was thinking about a roll of plastic fly screen, what do you think? i had to modify the pump to get a suction input, but it wasn't much of a problem. the closed circuit seems to work from what i can tell, but long-term rusting will show the truth.. So, at the end of the day it seems bubbling is really a good method to mix the etchant. Thanks for the suggestion of a hot needle to punch the holes. ST
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Re: [Homebrew_PCBs] bubbler
2004-12-08 by Stefan Trethan
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