Agitating Epson cartridges
2011-05-28 by MyronG
Paul Roark's Carbon-6 / Eboni-6 inks appear to have only one downside: relatively fast settling-rate for the Eboni particles. As Paul points out in http://www.paulroark.com/BW-Info/Ink-Mixing.pdf, note 4, this is an issue only for large-format printers, in which the cartridges themselves do not move with the head. Paul solves the problem by removing and agitating the cartridges before each printing session. I am not sure I want to dedicate my 4880 to B&W printing only, but I decide in favour of it I would prefer not to uncouple and recouple cartridges any more that is necessary. It may never cause a problem, but given my history, every moving part invites user error, misadventure and ink-all-over-my-new-shirt. Having recently disassembled an empty 4880 cartridge to see how it worked, the following solution to the agitation problem occurred to me: The ink in 4880 cartridges is actually contained in foil (Mylar?) pouches that collapse as the ink is used. The ridge plastic shell merely provides structure for the pouch, valve and chip. A good deal of the plastic shell could be removed (cut away) without threatening the function of the cartridge in any way. In particular, the outermost few inches of the cartridge (say, 3 inches of what sticks out of the printer) could mostly be cut away, leaving the ink pouch available to be "massaged" by gentle finger pressure. Except when the pouch is nearly full, this might provide sufficient agitation of the contents. (Pouches can be refilled through the valve.) If this worked, the cartridges would need to be removed and reinstalled only when they need to be refilled and reset. I cannot say this *will* work, since I have not quite finished off a complete set of Epson 220ml cartridges, and so I have not been in a position to try it. This not an option, of course, for the third-party refillable cartridges, since they do not use ink pouches. (In my experience they are also more likely to experience leaky valves, too.) Another possibility is to use cartridge "shells" to provide structure for the chip and value, and then attach tubing (like "CIS" systems in smaller printers) going to ink bottles. The bottles could be agitated without the need for removing anything from the printer, and refilled as needed. As far as I know, no one offers a bottle-based Continuous Inking System for the larger printers, since funnel-filling cartridges seems to make it unnecessary for most inks. But I can see no reason why it is not a possibility. Even little letter sized printers seem to have enough "suck" to draw ink through 2-foot tubes, so the big guys should manage it. Before launching into any of these options, I would appreciate comments and suggestions from those of you with more experience. Thanks. Myron