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cgs22 old version troubleshoot

cgs22 old version troubleshoot

2011-06-30 by Tor Olav

Hi group

I have had some fun trying to troubleshoot
a CGS22 master divider (old version) that I bought a couple of years ago from a kind person in this group. I ask these questions to the group as a whole, because that may increase the chances of reaching somebody who has had a similar experience... so here goes:

Main problem was that upon measuring the resistance on the power input I found that there was a short between +VE and ground. I know I'm a noob in this business but there should be some measurable load between the power inputs to the module! Shouldn't there?

I scrutinized the board and solder joints and could not see any bridge.
After a while I started snipping off the el. caps and found that the tantalum cap was the culprit. With that one out, I had no short anymore.
Replaced the tantalum cap and it still measured fine.

When I hooked it up, it worked nominally for a couple of secs and then the tantalum cap blew up in firy fury. Green flashlight all over my flat. Spectacular :)

I wonder... how can this be??
NOTE 1: I have links instead of leds at some of the outputs. No output is hooked up by now, I just wanted to see if it worked and to watch the leds flash.
NOTE2: 3904s is used instead of bnc547s. The 3904 pins are soldered in reverse order, as they should be.... I think.
NOTE3: I have powered it up on 15V and 18V but this should be ok. All components should handle the extra volts. Both times something fatal happened. The 15V fried the filtering resistor, and the 18V just went along and blew the tantalum to kingdom come. Clearly, there is still a short.
NOTE4: As far as I can tell, the necessary mods have been done as explained on the web.
NOTE5: All the logic chips work, not shure about the lm358, but can't see how that should matter in blowing resistors and caps!

Anybody got some wise words?


Tor Olav Heldal,
Norway

Re: cgs22 old version troubleshoot

2011-06-30 by sasami@hotkey.net.au

>When I hooked it up, it worked nominally for a couple of secs and then the
tantalum cap blew up in firy fury. Green flashlight all over my flat.
Spectacular :)

1) Maybe you put the Tant in backwards.
2) Maybe you did not have one with a high enough rated voltage.
3) Tants do that for no apparent reason from time to time. I refuse to use
the nasty things myself. Use regular Electros with a minimum rated voltage
of 25V.

>NOTE3: I have powered it up on 15V and 18V but this should be ok. All
components should handle the extra volts.

Do NOT power CMOS on 18V - that is beyond their maximum rating and usually
results in the chips going the same way as the Tant. Yes, I mean explosive
releasing of smoke.


>Both times something fatal happened. The 15V fried the filtering resistor,
and the 18V just went along and blew the tantalum to kingdom come. Clearly,
there is still a short.

Sounds that way - or you have your power connected backwards to the whole
module. Or the Tant was backwards and was acting as a short at the lower
voltage, and blew at the higher one.

>NOTE5: All the logic chips work, not shure about the lm358, but can't see
how that should matter in blowing resistors and caps!

I'd replace that with a TL072, but only to make things work better.

If the chips are socketed, remove them from the sockets before you go short
hunting again.

Ken
_______________________________________________________________________
Ken Stone sasami@... otherunicorn@...
Modular Synth PCBs for sale <http://www.cgs.synth.net/>
Australian Miniature Horses & Ponies <http://www.blaze.net.au/~sasami/>

Re: cgs22 old version troubleshoot

2011-07-02 by Tor Olav

Thanks for the input!

You where right at assuming this:
Show quoted textHide quoted text
> 2) Maybe you did not have one with a high enough rated voltage.
The Tant was 16V. No wonder it went ka-boof.
> 3) Tants do that for no apparent reason from time to time. I refuse to use the nasty things myself. Use regular Electros with a minimum rated voltage of 25V.
I didn't know that! I'll refrain from using them for power tasks but I might prefer them when low leakage is at the essence, like steady timing. Also, I opted to leave out this cap from the circuit, since it was a problem area. The two other electros seem to cope quite well.

> Do NOT power CMOS on 18V - that is beyond their maximum rating and usually results in the chips going the same way as the Tant.
OK, I let myself mislead by the datasheet for the cmos chips. They say working voltage is 5V to 15V but that absolute max rating is quite a bit higher. Therefore, I assumed, they would cope. I still use the 18V line since this is my "dirty" supply rail. For safety, I have clamped the input down with a zener and resistor.

>> there is still a short.

...not anymore. After rewiring most of the power input parts of the board, i.e. the traces around the electros, it finally works like a charm. The need for that was not down to a poor quality board but poor desoldering skills. I made it shed copper like crazy. What a labour of love that was! My first successful troubleshoot. Next in line: the CGS35. Wish me luck :0)


> If the chips are socketed, remove them from the sockets before you go short hunting again.
What a fabulous way of putting it. I sure did. Very valuable insights you shared, Mr Stone. I learned a lot from this

Tor Olav

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