Yeehaw! The CEM3328 Bit is now fully repaired. This one had some bad CEM3328 filters, bad TL082 op-amps, and then was mostly functional aside from being out of tune and having one voice still out. I decided that the problem was probably not from the lower filter board, since switching things around down there didn't change the bad voice, so I looked at the upper board. There I found another row of TL082 op-amps, so I socketed these and began moving the chips around. The bad voice followed a chip, so I replaced it and presto! It is worth mentioning that some of the TL082s were running pretty hot - about 110-120 degrees f. One of them was over 220 degrees! I swapped these out until I got a full set that were 100 degrees or below. It's 82 here, so that seemed acceptable ;) I tuned the wacky voice by adjusting one of the potentiometers on the left side of the upper board, with the detune slider in the middle. Seems okay now, but I'm not sure why it went so far out of tune(?) Here are some of the things that I learned while repairing the Bits: 1) Your finger is not a good diagnostic instrument. I found this out by trying to check the temperature of an IC that was running at around 220 degrees. Bad idea, get a temperature probe for your meter instead. I got a meter with the temperature probe for $30 on ebay. I would guess that you can get a probe that plugs into any meter for less. If you really have money, Fluke makes a nifty device that uses a laser and infrared, so you point a laser pointer at the chip, and it tells you how hot it is! I didn't spring for this, but may in the future. In any case, finding chips that are running inexplicably hot is very helpful. 2) Print out the datasheets for ICs that you plan to test. It definitely helps to know where to look for supply voltage, ground, output voltage, etc... Everyone's help from here in the forum was invaluable in getting me started. 3) Check the ribbon cables. Some of the cables do not have connectors on both ends, but instead are soldered to the board. Many of these failed while disassembling and assembling the keyboard. They are more than 20 years old, so I can't complain - but if you take the keyboard apart, then put it back together and things get worse, be sure to check these since the little exposed wire likes to break. 4) If you don't know what to test (like me) socket the board ;) I didn't know how to read the schematics well enough to clearly trace the circuit path for each voice, so I desoldered all of the ICs on the board, put in sockets, then started to switch the ICs around and/or leave some out (with the power turned off!). I could then test each voice individually and figure out which chips controlled which voices. That made it possible to narrow down the problems, and to find the bad parts. Thanks to everyone for all the help!
Message
Re: Bit One #2 Repaired!
2006-08-28 by neurokrash
Attachments
- No local attachments were found for this message.