David Hawkins wrote: >Ok, so it seems I'm not the only one concerned with BGA >prototyping or 'hobbiest' use of such devices. > >What kind of expense have people experienced for board >manufacturing? > >I have used subcontractors to load boards with *LOTS* of >BGA devices, and if I recall correctly, there was a $3k >NRE charge to setup the reflow machines. We had a bad >FPGA on one board, and that same company was able to >remove and replace the BGA using a hot air gun. A >pretty impressive feat - given that there were lots of >FPGAs around the one they removed (it was a correlator >board) > >http://www.ovro.caltech.edu/~dwh/correlator > >How about the guys reading this list that have played with >homemade reflow machines based on quartz ovens - any attempts >at loading BGA devices? Any success? > > > I'd be intereested in that answer myself. I've had excellent results using a quartz 1500W toaster oven + mylar stencils for the LPC2xxx processors and other fine pitch packages. I'm not sure how successful I could be with BGA though. From what I hear, placement of the device is very critical and difficult to do. Aside from that, I suspect (nobody will confirm this) that a hot "gas" is needed to push heat under the carrier. From what I've been told, large scale operations use a hot nitrogen gas to reflow such boards. I know of the hot air unit you are referring to. AFAIK, those units are pushing 700..900F hot air flow. Temperatures not possible in a quartz (IR) oven. TomW >Dave > > > > >Yahoo! Groups Links > > > > > > > > -- Tom Walsh - WN3L - Embedded Systems Consultant http://openhardware.net, http://cyberiansoftware.com "Windows? No thanks, I have work to do..." ----------------------------------------------------
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Re: [lpc2000] Philips LPC3180 - BGA loading Qs
2006-01-31 by Tom Walsh
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