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Dead PS board in DX7

Dead PS board in DX7

2007-10-21 by . g . n . w .

Hello Folks,

I recently acquired a free DX7FD-II, and it has a dead power supply board.  There is no 
voltage at any of the outputs.  The switch and on-board fuse both test OK.  Does anyone 
know of a source for replacement boards, or have any suggestions on testing this one 
further?  I have a multimeter and scope, but I'm not clear on what to check.  Any thoughts or 
suggestions would be appreciated!

Thanks,

George

Re: Dead PS board in DX7

2007-10-21 by jim

Hi George !
If that can help you, I've a .pdf document of the whole schematics of
the DX7, with the value of componants.
let me know if you want it, I can send it by mail

jean-marie

Re: Dead PS board in DX7

2007-10-21 by jim

As this can be usefull to other guys, I posted the DX7 schem in the
file section.
enjoy !

jean-marie

Re: Dead PS board in DX7

2007-10-21 by painintheamp

--- In vintagesynthrepair@yahoogroups.com, "jim" <leman@...> wrote:
>
> As this can be usefull to other guys, I posted the DX7 schem in the
> file section.
> enjoy !
> 
> jean-marie
>
 THANKS Jean-marie!!! , Merci - vous , even

Re: Dead PS board in DX7

2007-10-22 by synapticdistortion

--- In vintagesynthrepair@yahoogroups.com, "jim" <leman@...> wrote:
>
> As this can be usefull to other guys, I posted the DX7 schem in the
> file section.
> enjoy !


Thanks for posting that, Jean-marie.  Unfortunately, mine looks to be
a bit different from those schematics.  Perhaps they are only
representative of the original DX7, not the FD-II model.  The power
supply from this one is all on one circuit board, and there is only
one fuse.  

One thing that I've noticed is that there is a hard, tan-colored
substance at the bottom of several of the caps.  I can't tell if it's
leakage, or some sort of thermal material that was placed there during
manufacturing.  The caps in question otherwise look fine (no bulges or
splitting).

Re: Dead PS board in DX7

2007-10-22 by narfman96

I posted the DX7II power supply component view and parts listing in 
the files section. There are several boards listed for the U.S. 
Canada and Europe. I don't have the schematics. I didn't include 
Japan.

The caps can leak but like you say they usually swell. I have digital 
pictures of this. C1, C11, C23, and C24 are the worst for leakage in 
the U.S. model. If the whole supply is dead check the bridge 
rectifier first. Then the transformer.

HTH, Fran 

--- In vintagesynthrepair@yahoogroups.com, "synapticdistortion" 
<atonal@...> wrote:
>
> --- In vintagesynthrepair@yahoogroups.com, "jim" <leman@> wrote:
> >
> > As this can be usefull to other guys, I posted the DX7 schem in 
the
> > file section.
> > enjoy !
> 
> 
> Thanks for posting that, Jean-marie.  Unfortunately, mine looks to 
be
> a bit different from those schematics.  Perhaps they are only
> representative of the original DX7, not the FD-II model.  The power
> supply from this one is all on one circuit board, and there is only
> one fuse.  
> 
> One thing that I've noticed is that there is a hard, tan-colored
> substance at the bottom of several of the caps.  I can't tell if 
it's
> leakage, or some sort of thermal material that was placed there 
during
> manufacturing.  The caps in question otherwise look fine (no bulges 
or
> splitting).
>

Re: [vintagesynthrepair] Re: Dead PS board in DX7

2007-10-22 by PeWe

Please put it in the files section of the group !

thx in advance

PeWe

jim schrieb:
Show quoted textHide quoted text

Hi George !
If that can help you, I've a .pdf document of the whole schematics of
the DX7, with the value of componants.
let me know if you want it, I can send it by mail

jean-marie

Re: [vintagesynthrepair] Re: Dead PS board in DX7

2007-10-22 by Roy J. Tellason

On Sunday 21 October 2007 22:20, synapticdistortion wrote:
> One thing that I've noticed is that there is a hard, tan-colored
> substance at the bottom of several of the caps.  I can't tell if it's
> leakage, or some sort of thermal material that was placed there during
> manufacturing.  The caps in question otherwise look fine (no bulges or
> splitting).

That's a goop that they use to put the caps in and hold them in place until 
they can be soldered,  very common in stuff of japanese manufacture.  But 
there's a gotcha -- as the stuff ages,  it changes,  gets darker,  _and gets 
conductive_!  If it's a light tan in color you should probably be okay, but 
if it's dark brown you might want to scrape it off.  Found that bit of info 
at repairfaq.org...

Power supply troubleshooting is pretty straightforward.  No outputs?  Check 
your power going in.  Make sure you have AC at the input to the transformer. 
Check for AC at each secondary winding coming out.  If that's there,  then 
check for DC on the other side of each rectifier present.  When you don't 
find what you're expecting to find,  then you start digging a little deeper.

-- 
Member of the toughest, meanest, deadliest, most unrelenting -- and
ablest -- form of life in this section of space,  a critter that can
be killed but can't be tamed.  --Robert A. Heinlein, "The Puppet Masters"
-
Information is more dangerous than cannon to a society ruled by lies. --James 
M Dakin

Re: Dead PS board in DX7

2007-10-23 by pcbye111

Greetings:

I have all the PS parts in stock to rebuild the PS in a MkI and a 
MkII, along with most other Yamaha's and BB's.

All the parts are new/fresh OEM Nichicon Radial and Snap CAPS.  I 
also have all the other parts, with the exception of transformers.

For the MKII, I think I have one or more PS Boards refurbed in stock 
that I can do an exchange also, or I can rebuild yours for you.

Contact me off line for the prices.  I am really cheap, so rather 
than doing you own home work or re-work for that matter, just drop me 
a note and I will get you going again.

Best regards;

Peter

pcbye2@...

Re: [vintagesynthrepair] Re: Dead PS board in DX7

2007-10-23 by Scott Rider

That is glue.  Tall parts were generally glued down so their high 
center of gravity wouldn't end up cracking the board or otherwise weaken 
their connection to the traces/pads.

Crow
/**/

synapticdistortion wrote:
Show quoted textHide quoted text
>
>
> One thing that I've noticed is that there is a hard, tan-colored
> substance at the bottom of several of the caps.  I can't tell if it's
> leakage, or some sort of thermal material that was placed there during
> manufacturing.  The caps in question otherwise look fine (no bulges or
> splitting).
>
>
>

RE: Dead PS board in DX7

2013-09-28 by <kloopy@...>

I had an issue with power supply on my DX7 MK1 and it was dry joints on low power output. Hope that may help someone.

K



---In vintagesynthrepair@yahoogroups.com, <oldcrow@...> wrote:

That is glue. Tall parts were generally glued down so their high
center of gravity wouldn't end up cracking the board or otherwise weaken
their connection to the traces/pads.

Crow
/**/

synapticdistortion wrote:
Show quoted textHide quoted text
>
>
> One thing that I've noticed is that there is a hard, tan-colored
> substance at the bottom of several of the caps. I can't tell if it's
> leakage, or some sort of thermal material that was placed there during
> manufacturing. The caps in question otherwise look fine (no bulges or
> splitting).
>
>
>

RE: Dead PS board in DX7

2013-09-29 by <narfman96@...>

The mk1 power supply gets quite warm. This also can lead to bad solder connections.



---In vintagesynthrepair@yahoogroups.com, <kloopy@...> wrote:

I had an issue with power supply on my DX7 MK1 and it was dry joints on low power output. Hope that may help someone.

K



---In vintagesynthrepair@yahoogroups.com, <oldcrow@...> wrote:

That is glue. Tall parts were generally glued down so their high
center of gravity wouldn't end up cracking the board or otherwise weaken
their connection to the traces/pads.

Crow
/**/

synapticdistortion wrote:
Show quoted textHide quoted text
>
>
> One thing that I've noticed is that there is a hard, tan-colored
> substance at the bottom of several of the caps. I can't tell if it's
> leakage, or some sort of thermal material that was placed there during
> manufacturing. The caps in question otherwise look fine (no bulges or
> splitting).
>
>
>

RE: Dead PS board in DX7

2013-09-30 by <nico678@...>

Hi,

What I would do is to first disconnect the power supply board from the motherboard because there might be a short. Then check if you have DC voltages at the power supply outputs .

I you don't read anything, you should look for AC voltages at the transformer's secondary. You might have a bad power transformer. It could fail because of a shorted component in the power suppply or on the motherboard.

Check also if you have 120V at the transformer primary, beacause if you don't, you might have a bad coil in serie with the tranformer primary.

If you can read a schematics, here's the link:
http://homepages.abdn.ac.uk/mth192/pages/dx7/manuals/dx7-circuit.pdf

Nicolas



---In vintagesynthrepair@yahoogroups.com, <narfman96@...> wrote:

The mk1 power supply gets quite warm. This also can lead to bad solder connections.



---In vintagesynthrepair@yahoogroups.com, <kloopy@...> wrote:

I had an issue with power supply on my DX7 MK1 and it was dry joints on low power output. Hope that may help someone.

K



---In vintagesynthrepair@yahoogroups.com, <oldcrow@...> wrote:

That is glue. Tall parts were generally glued down so their high
center of gravity wouldn't end up cracking the board or otherwise weaken
their connection to the traces/pads.

Crow
/**/

synapticdistortion wrote:
Show quoted textHide quoted text
>
>
> One thing that I've noticed is that there is a hard, tan-colored
> substance at the bottom of several of the caps. I can't tell if it's
> leakage, or some sort of thermal material that was placed there during
> manufacturing. The caps in question otherwise look fine (no bulges or
> splitting).
>
>
>

Re: [vintagesynthrepair] RE: Dead PS board in DX7

2013-10-02 by Roger J

Typically the feedback cap drys out.  It is typically 22uf or 47uf in this circuit.  Other caps may also be going south.  This is also a good time to improve the filtering by bumping up the values of the filter caps a bit too!  
Show quoted textHide quoted text
>________________________________
> From: "narfman96@..." <narfman96@...>
>To: vintagesynthrepair@yahoogroups.com 
>Sent: Sunday, September 29, 2013 6:00 AM
>Subject: [vintagesynthrepair] RE: Dead PS board in DX7
> 
>
>
>  
>The mk1 power supply gets quite warm. This also can lead to bad solder connections. 
>
>
>---In vintagesynthrepair@yahoogroups.com, <kloopy@...> wrote:
>
>
>I had an issue with power supply on my DX7 MK1 and it was dry joints on low power output. Hope that may help someone.
>K 
>
>
>---In vintagesynthrepair@yahoogroups.com, <oldcrow@...> wrote:
>
>
>That is glue.  Tall parts were generally glued down so their high 
>center of gravity wouldn't end up cracking the board or otherwise weaken 
>their connection to the traces/pads.
>
>Crow
>/**/
>
>synapticdistortion wrote:
>
>>
>>>>
>>>> One thing that I've noticed is that there is a hard, tan-colored
>>>> substance at the bottom of several of the caps.  I can't tell if it's
>>>> leakage, or some sort of thermal material that was placed there during
>>>> manufacturing.  The caps in question otherwise look fine (no bulges or
>>>> splitting).
>>>>
>>>>
>>>> 
>
>
>

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