Xpantastic!

I had this problem a few years ago, the only solution was filing the edges 
of the button holes which worked well. 

> Thanks all so much for the ideas. I tryed a few things.  
> 
> Reseating the board didn't work because the PCBs screw holes are actually very tight and don't allow for enough movement.  
> 
> I took a razor to the edge of a button's panel hole, but the button is up tight enough to the side that it's difficult to get a decent cut. Also, I slipped and left a small scar on my front panel. :( 
> 
> For my next attempt, I'll try removing the boards entirely and filing the edges away...