On Friday, August 8, 2003, at 12:06 PM, joe davajon wrote: > In response to Robert Morrison: > > Robert, > > I’m glad you take such a great interest in this forum. I’ve read all > of > your posts with great interest and have found most of your remarks > interesting and informative. But, I must amicably disagree with > several of > your assertions when you responded to my Hydrocote Spraying. > > First: You state that one spraying should use a respirator. This > material > is non-toxic. But to be sure, I called the manufacturer who assured > me > that a respirator was not necessary when spraying. My first bachelors degree was in Chemistry and I worked as a polymer chemist for 5 years before getting another degree in art. The co-solvent in Hydrocote is N-methylpyrolidone (NMP) which has by some testing been shown to be a carcinogen. It is used in Hydrocote in concentrations of 5-10%. It is necessary to solubilize the hydrocote polymer and monomers...which are not soluble in straight water. NMP is more volatile than water and will be in much higher concentrations when you spray it. If you read the MSDS you will see all of this. Wear a respirator if you spray anything except water...period. > You asked me if I have > ever heard of overspray. Yes, Robert, I’ve heard of overspray. But > while > you seem to suggest that there is a lot of waste because of overspray, > I > can assure you that isn’t true. When I used my HVLP gun I got a ton of > overspray which practically filled my garage. I abandoned that > approach > immediately. It must be remembered that I am using a touch-up gun > which is > small. It produces very little overspray but being a cautious person > I do > leave one of the garage doors open just to be doubly safe. HVLP sprayers were specifically developed for low overspray compared to LVHP sprayers...which is what you are using...that's a simple fact. If you were getting more overspray from your HVLP sprayer then you apparently weren't using it properly. > > Second: Your concern about curing is obviously important. I can > assure you > that my sprayed prints feel as dry and hard as my Mayer Rod applied > ones. I > can’t tell the difference between them. You stated categorically that I > would “…never get a full cure…” with my method. May I respectfully > ask how > you can be so positive? Because aliphatic polyurethanes take up to a week to cure and need to be exposed to air to do that. The instructions on the Hydrocote can specifically say, that while the polymer may feel dry in an hour, you should wait 2 hours prior to recoating. This is the reason. When using water based polyurethanes the conventional wisdom is to wait a full day. The benefit of the Mayer Rod is that you only need one coat when you are using a #30 rod. You can then put the print in a drying rack and allow it to fully cure. Doing this in multiple coats without adequate drying/curing is asking for trouble, because residual monomer can become trapped in the film layer. This could result in premature yellowing and breakdown of the print. > > Finally, I know you’re working on a method to coat larger than 13x19 > inch > prints. If I recall accurately, that method will entail some > significant > expense and require specialized equipment. Do you have any details to > share > with the forum? On this subject, I feel very confident that I can > use my > Badger Touch-Up gun to spray any size print. Size doesn’t matter. > It’s like > painting a car: you spray each section a bit at a time until you’ve > finished > the entire car. Size is irrelevant. Good solutions for rod coating larger prints (bigger than 16x20) don't exist now, but one company is working on designing a piece of equipment to do this. Sorry I can't say any more than that at this point. > > Once more, the bottom line for me is that if it works use it! Mayer > rods > simply don’t work for me. Spraying does. Great. I'm just trying to share my expertise in coating technology and relate what I believe will be the most successful approach to coating for the majority of users. I'm glad to hear that you are spraying in your garage, and not your house or studio...that's good. Aside from that I would strongly suggest wearing a respirator for any type of spraying...even airbrushing...don't take chances with your lungs. > > P.S. I wonder if it’s possible to see some of your photography? I’d > like > to see your work. > Web site is in progress...hopefully to be released in the next month or so...but you won't really be able to see the benefits of coating from this. Sounds like you already have seen the benefits, however. Happy coating, Robert
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Re: [Digital BW] Spraying Hydrocote Workflow
2003-08-08 by Robert Morrison
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