2010-05-12 by Piers Goodhew
Wandering a little off-topic, but I ll keep it brief. One of the interesting things about this group, in my short time in it, is the almost complete lack of
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2010-05-12 by Eddie Stassen
The subject of cutting pcb s seems to pop up frequently and probably should be addresses in a FAQ somewhere. I am always somewhat astounded by the number of
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2010-05-12 by Donald H Locker
Hi, Ken. Good idea. How about going one step further - print an annulus centered on each hole, do a TT to the board, remove the paper and drill through the
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2010-05-11 by Harvey McRae
I checked the Dremel Catalogue, they have a router table but i do not see a table for a saw. There is a little saw guide, but I don t think it would be of any
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2010-05-11 by Harvey McRae
I have made a little tin template for my little PCB s I bend the one edge and one end to act as a guide, place the pcb into the corner .... go to my little
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2010-05-11 by Frank P
So I decided to do some more research on the Internet on this subject and look what I found!! http://www.youtube.com/watch?v=61Q_6-cRua4 Cheap and easy....but
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2010-05-11 by Frank P
Harvey, Thanks for your input. Some of the more elaborate solutions (table saw, band saw, etc.) seem like a bit over-kill for me, if I am only making a PCB
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2010-05-11 by Frank P
Ian, Its a little hard to see from the pictures, how big is it? At $119, I would imagine its a tabletop unit.
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2010-05-11 by mlerman@ix.netcom.com
For those who are following this, I gave you the wrong spring description and part number. It should be McMaster-Carr 9664K74, 3/16 by .016 wire. 36 inches
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2010-05-11 by Tolga Abaci
I think it could work, but it might be difficult to prevent the drill bit from slipping. ... [Non-text portions of this message have been removed]
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2010-05-11 by sailingto
... Well, not sure if drilling first will work or not, my idea was to print drill pattern on thin paper so holes n vias could be seen from back side, put TT
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2010-05-11 by Tolga Abaci
For the vias, I d suggest to make the via hole a really tight fit. Then, it becomes more difficult to put the wire in the hole, but the wire does not slide all
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2010-05-11 by Kerry Wentworth
I also use a CNC machine to drill holes. I have an old XY stage that was given to me, and I built a Z stage that drives a Dremel. I m using Allegro chips,
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2010-05-11 by Tolga Abaci
Ken, thanks, I am glad you like my work. It took me some time and quite a bit of trial and error to get my PCB making to this stage. There s still quite a bit
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2010-05-11 by sailingto
Tolga, I am VERY impressed with your PCB work. I ve spent a good bit of time reading and looking at photos - those are some VERY good double sided boards. I
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2010-05-11 by Tolga Abaci
Actually, there is another method that I ve been experimenting with. It s based on toner transfer and a glass paint called Pebeo Vitrea 160. You can see some
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2010-05-11 by Harvey McRae
Now you have given me a new idea.......Try a 4 diamond saw ...I have one of these wet saws in my shop but never thought to try that avenue. I have the blade
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2010-05-11 by micro_minded
I just ran into this website (http://techref.massmind.org/techref/pcb/etch/directinkjetresist.htm) that references this group. Turned an Epson into a flatbed
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2010-05-11 by James
... Yeesh! At that price you d be better off just having boards made! I strive to make my homebrew PCBs as good as possible, but if I want production quality,
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2010-05-11 by James
... Can you get carbide tipped blades for it? FR4 PCB is murder on saw blades, you need something really hard or it will dull very quickly.
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2010-05-11 by bebx2000
... Try a 4 diamond saw ... http://tech.groups.yahoo.com/group/Homebrew_PCBs/message/25400 Baxter
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2010-05-11 by Andrew
No, not really. The problem with that Ryobi is that it is designed for cutting wood, which means that the blade speed will be relatively high. This will tend
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2010-05-11 by grantfair2001
I use tin snips. The kind used to make straight cuts. I ve seen them for $10.00. See:
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2010-05-11 by James
... I use a few different methods. When I have time, I go to my friend s machine shop and use the sheetmetal shear, obviously this isn t an option for
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2010-05-10 by micro_minded
lpkfusa.com has some awesome products thats for sure, for a slightly cheaper alternative I have found www.thinktink.com They have soldermask ($300 for 40ft) as
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2010-05-10 by Harvey McRae
Before you build your mini table saw, cut a few pieces by hand with the dremel.. I find that unless I m running the Dremel tool at near top speed, it lacks on
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2010-05-10 by Harvey McRae
Thanks Frank for that suggestion...The dremel works fine for cutting one little piece.. Where I needed 20 i needed a faster proceedure.. I have been there
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2010-05-10 by Andrew Villeneuve
Ken, You re right, I was actually thinking about this product in my last post: http://www.lpkfusa.com/boardfinish/promask.htm The price point is targeting
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2010-05-10 by Henry Liu
p Sent from my HTC Touch Pro2 on the Now Network from Sprint®. ... From: Frank P Sent: Monday, May 10, 2010 11:53 AM To:
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2010-05-10 by sailingto
I did not realize Pulsar had any solder resist masking options. I have tried the green foil, but that s for sealing the toner, not to function as a solder
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2010-05-10 by Ian
Unfortunately, I don t have one at the present to test with but I would think that a band saw would yield better (cleaner) results and would be much safer than
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2010-05-10 by Stefan Trethan
Yes they do. Proxxon also makes small circular saws. A saw like this with a carbide blade produces the cleanest cuts of all the tools I tried. However it is so
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2010-05-10 by Frank P
I wonder if MicroMark sells small table saws?
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2010-05-10 by Frank P
Harvey, On one webpage, I saw a person cutting perf board with a dremel fitted with a cutting wheel and placed in a vise. The dremel was mounted horizontally
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2010-05-10 by Frank P
$13 is more in my budget than a table saw. ;-)
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2010-05-10 by Andrew Villeneuve
There are definitely cheaper alternatives to the printing and etching parts of the product, but the solder resist masking seems to be thing that the
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2010-05-10 by sailingto
Andrew, the Fab-in-a-box solution does give good results, and if yo purchase it from them, it is EXPENSIVE!!! BUT there are MUCH less expensive ways of
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2010-05-10 by rlspell2000
I was looking at your kits, and I almost bought one. Then you offered to sell me a 4oz bottle of the special etch resist ink for $100...
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2010-05-10 by sailingto
Over $200 but it would cut thick PCB for sure. It would have the same problem as the HF paper cutter I linked to, thin strips cut off would tend to curl. Ken
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2010-05-10 by Andrew Villeneuve
This is interesting, but what s the benefit of driving the jet head directly from an MCU? As I understand it, the real challenge is finding a suitable way to
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2010-05-10 by Andrew Villeneuve
Solder resist masks are made of polyurethane - I would suspect that you might be able to achieve something cosmetically comparable by layering pigment-based
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2010-05-10 by rlspell2000
This seems to work pretty good... http://cgi.ebay.com/12-INCH-BENCH-METAL-SHEAR-CUT-ROUND-1-2-CUT-PLATE-1-8-/310195137016 For trimming notches, etc, I use the
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2010-05-10 by idbruce
Okay this is my first post. After trying several different methods with undesirable results, I finally tried something I read about on someone elses post
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2010-05-10 by sailingto
Understood Harvey, this is more of a one time deal - Harvey - you are a GREAT guy doing all this work for the group. Model railroading has always amazed me
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2010-05-10 by Mark Lerman
For those interested in this thread I have just posted the complete pdf detailing the modification of a Lexmark E260 printer to do direct laser printing. It is
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2010-05-10 by Simao Cardoso
... Just for curiosity and first of all can you tell me where/how did you know about PTH electroless nickel ? Now to clarify, from what i know, there is no
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2010-05-10 by Harvey McRae
!!!!!!!!If I needed 20 boards I think I d seriously consider looking at a commercial offering.!!!!!!!!!! I m putting on a little clinic on etching boards for
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2010-05-10 by Andrew
There s been a lot of discussion, quite recently, about this as well. My vote is for a metal-cutting bandsaw and fine-tooth metal-cutting blade -- about $160
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2010-05-10 by micro_minded
Has anybody tried printing a solder mask onto their boards? I currently used pcb-fab-in-a-box with the GBC laminator and I can get 6mil traces and perfect
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2010-05-10 by sailingto
Harvey, you are correct - the PCB section that is cut off does not do well at all, unless it s pretty large - couple of inches maybe? Most all my boards are at
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