Hi Mantinieri,
>... some papers (like Magnani Pescia which is by far my favorite) change their structure once dried, assuming a stiffer behavior...
> The hard part of the new workflow, where the paper is not washed anymore, was to devise a new technique for gelatine coating a dry (rather than wet) sheet of paper...
I like the idea of a gelatin coating -- or some coating that protects the carbon more from being rubbed off. One attraction of the light "shower head" type of washing I was experimenting with was to wash off the loose carbon. When done rather lightly, it did reduce the potential for damage with minimal reduction in dmax. However, I found I didn't incorporate this in my normal workflow.
I think the physical durability of our matte prints may be their weakest point. That is an area where these dyes do very well. I'm trying some Canson baryta paper now, and with the Noritsu-Epson advanced dyes you can rub the surface of the print hard with no significant visible effect. Again, this dye project is aimed mostly at the day-to-day prints we make, where they are not going to be protected under glass. For this type of use, the dyes can make a very nice, durable print. If one of these dye prints turns out to be good enough that one wanted to protect it from fading in extended display, it looks like a UV spray might take them up to about the level of the blended, third-party dedicated B&W processes that are often used by fine art printers.
My ideal would be to be able to easily make a 100% carbon print that would be as physically durable as the dye prints. I think coatings may be able to come closest to it, but the processes I've tried are labor intensive, which would make the process inappropriate for most printing. For high end fine art, that extra hands-on labor can be part of what separates the fine art from regular inkjet printing.
>> > ... HP is far more conservative in ink usage.
> It is mostly for that (HP7450 makes essentially no cleaning cycles), but also because zero clogging and also a lower ink deployment during printing.
The zero clogging is one of the reasons I'm experimenting with the dyes. I'm convinced the "glue" needed to stick pigments onto glossy paper is a major factor in clogging. The dilute carbon positions that are Eboni based and not meant for glossy paper have almost no binder in them (zero in the Carbon-6 base) and, as such, virtually never clog. So far the dyes have not clogged either. While my old HP dye printer certainly did clog, I would think dyes should be relatively clog free.
>...I think the cheapest and easy way for making brochure is with commercial companies.
To be honest, I'm a "do it yourself" type, but with high volume, you're probably right. I'm not sure my volume would justify it.
I understand your concerns that I might be risking "over-selling" a dye approach that clearly is not as lightfast as the good pigments -- not in the same league with 100% carbon at all. However, the DIY nature of the process and reiterating the limitations of the approach will, hopefully, not cause any serious backsliding in what the B&W printing community does.
I suspect most of what is printed by this community does not need to be in the 100% carbon class, and there's a lot to be said for a medium that could just be plain fun to use, for example, for printing cards that we might be able to share with friends more readily, knowing that most of them will end up in the trash long before they'd fade.
Of course, fade testing is part of what needs to be done with this approach. Time will tell if this is a dead end of not.
Paul
www.PaulRoark.com